Cooling system

Patent metadata

Field	Value
Publication number	US-10295231-B2
Application number	US-201615347449-A
Country	US
Kind code	B2
Filing date	Nov 9, 2016
Priority date	Nov 9, 2016
Publication date	May 21, 2019
Grant date	May 21, 2019

Abstract

A cooling system includes a refrigerant compressor and a first operating medium, which provides a mixture of refrigerant and lubrication oil. An oil separator reduces the percentage of the refrigerant in the operating medium to a value between 25% by weight and 80% by weight.

First claim

The invention claimed is:

1. A cooling system, comprising:
a refrigerant compressor, and
an oil separator configured to separate a combined operating medium comprising a mixture of a refrigerant and a lubrication oil into a first operating medium and a second operating medium, wherein the second operating medium comprises between 25% by weight and 80% by weight of the refrigerant so that the second operating medium is lubrication oil enriched compared to the first operating medium, wherein the refrigerant compressor is configured to compress at least a portion of the first operating medium,
wherein the second operating medium has a viscosity ratio of κ<1 in a first operating state of the cooling system and serves for lubricating at least one bearing site of a rotor of the refrigerant compressor,
wherein the at least one bearing site comprises at least one angular ball bearing, which comprises an inner ring, an outer ring and balls rolling therebetween,
wherein at least a first ball comprises a ceramic.

2. The cooling system according to claim 1 , wherein the ceramic is silicon nitride Si3N4.

3. The cooling system according to claim 1 , wherein the refrigerant includes derivatives of alkenes.

4. The cooling system according to claim 1 , wherein the refrigerant includes Hydrofluorooelfins (HFOs) and/or Hydrochlorofluorooelfins (HCFOs).

5. The cooling system according to claim 1 , wherein the oil separator is configured to provide the second operating medium having between 30% by weight and 60% by weight.

6. The cooling system according to claim 1 , wherein a joint operating medium circuit of the first and second operating medium is provided, wherein the at least one bearing site is sealed against the first operating medium.

7. The cooling system according to claim 1 , wherein all balls of the angular ball bearing are made from ceramic.

8. The cooling system according to claim 7 , wherein the ceramic is silicon nitride Si3N4.

9. The cooling system according to claim 7 , wherein the inner ring and/or the outer ring of the angular ball bearing have a nitrided or carbonitrided raceway.

10. The cooling system according to claim 7 , wherein the inner ring and/or the outer ring of the angular ball bearing have a burnished raceway.

11. The cooling system according to claim 1 , wherein the at least one bearing site comprises at least a second bearing, wherein the second bearing is a cylindrical roller bearing.

12. The cooling system according to claim 11 , wherein the second bearing comprises an inner ring, an outer ring and rolling elements rolling therebetween, wherein at least a first rolling element comprises a second ceramic.

13. The cooling system according to claim 12 , wherein the second ceramic is silicon nitride Si3N4.

14. The cooling system according to claim 1 , wherein, during operation of the cooling system, the refrigerant compressor is configured to be operated with variable rotational speeds.

15. The cooling system according to claim 1 , wherein the viscosity ratio of the second operating medium is κ>1 in a second operating state of the cooling system, the second operating state corresponding to a higher rotational speed of the refrigerant compressor, a lower temperature thereof, or both as compared to the first operating state.

16. The cooling system according to claim 1 , further comprising a condenser configured to condense the operating medium, wherein:
the oil separator is downstream from the condenser and upstream from the refrigerant compressor; or
the oil separator is integrated into the condenser.

17. The cooling system according to claim 1 , wherein the oil separator is configured to decrease a refrigerant composition of the second operating medium in response to a decrease in temperature at the at least one bearing site.

18. A method, comprising:
separating, using an oil separator, a combined operating media comprising refrigerant and lubrication oil, to produce a first operating medium and a second operating medium, the second operating medium having a refrigerant content of between 25% by weight and 80% by weight and being lubrication oil enriched as compared to the first operating medium;
lubricating at least one bearing site of a refrigerant compressor using the second operating medium, wherein the second operating medium in the at least one bearing site has a viscosity ratio of κ<1 when the refrigerant compressor is in a first operating state, wherein the bearing site comprises at least one angular ball bearing, which comprises an inner ring, an outer ring and balls rolling therebetween, and wherein at least a first ball comprises a ceramic;
compressing at least the first operating medium by operating the refrigerant compressor in the first operating state;
mixing the first and second operating media to produce the combined operating media; and
feeding the combined operating media to the oil separator.

19. The method of claim 18 , further comprising cooling the mixture of the first and second operating media in a condenser that is upstream of the oil separator and downstream from the refrigerant compressor.

20. The method of claim 18 , further comprising increasing the refrigerant content of the second operating medium in response to a decrease in temperature at the at least one bearing site, to decrease the viscosity ratio of the second operating medium at the at least one bearing site.

Assignees

• Skf Ab

Inventors

• Hauleitner Rudolf
• Kammerhuber Mario
• Morales Espejel Guillermo
• Wallin Hans

Classifications

• F04C28/08

  characterised by varying the rotational speed · CPC title

• F16C2223/14

  with nitriding · CPC title

• F16C19/492

  with two or more rows with angular contact · CPC title

• F04C18/16

  with helical teeth, e.g. chevron-shaped, screw type {(for non-parallel axes of movement F04C18/48)} · CPC title

• F16C33/667

  related to conditioning, e.g. cooling, filtering · CPC title