Reverse flow catch-and-release tool and method

Patent metadata

Field	Value
Publication number	US-10294752-B2
Application number	US-201615192371-A
Country	US
Kind code	B2
Filing date	Jun 24, 2016
Priority date	Aug 26, 2015
Publication date	May 21, 2019
Grant date	May 21, 2019

Abstract

A catch-and-release tool conveyed with a well casing for use in a wellbore comprising an outer housing having flow ports therethrough, a functioning apparatus disposed within the outer housing comprising a movable member/sleeve and a holding device, and a blocking apparatus comprising a blocking member configured to block the flow ports in a first position. When a ball deployed into the well casing passes through the tool in a downstream direction and moves back in an upstream direction, the restriction element engages onto the holding device and moves the movable member such that a port is exposed to up hold pressure and the blocking member travels to a second position in a reverse direction unblocking flow ports and enabling fluid communication to the wellbore. The ball is thereafter released in an upstream direction.

First claim

What is claimed is:

1. A catch-and-release tool conveyed with a well casing for use in a wellbore, said catch-and-release tool comprising:
an outer housing having one or more flow ports therethrough; said outer housing disposed longitudinally along said well casing;
a functioning apparatus disposed within said outer housing; said functioning apparatus further comprising a movable member and a holding device; and
a blocking apparatus disposed within said outer housing; said blocking apparatus further comprising a blocking member configured to block said one or more flow ports in a first position;
whereby,
a restriction element deployed into said well casing passes through said tool in a downstream direction and moves back in an upstream direction, said restriction element engages onto said holding device and moves said movable member such that a communication port is exposed to inside pressure; and when said communication port is exposed to said inside pressure, said blocking member travels to a second position in a reverse direction from downstream to upstream and unblocks said one or more flow ports to enable fluid communication to said wellbore whereby said restriction element is disengaged from said holding device and travels in an upstream direction.

2. The catch-and-release tool of claim 1 wherein said blocking member further comprises openings; whereby when said blocking member travels to said second position, said openings align with said one or more flow ports and enable fluid communication to said wellbore.

3. The catch-and-release tool of claim 1 wherein said movable member is an actuating sleeve configured to actuate said communication port; said communication port is a pilot hole.

4. The catch-and-release tool of claim 1 further comprising: a downhole stop; said downhole stop configured to further restrict substantial longitudinal movement of said movable member in a downstream direction; whereby when said restriction element passes through said holding device in a downstream direction, said downhole stop restrains said movable member from further sliding in a downstream direction.

5. The catch-and-release tool of claim 1 wherein said holding device further comprises a collet; said collet configured to expand outwards when said restriction element passes through in a downstream direction.

6. The catch-and-release tool of claim 5 wherein said collet is further configured to contract after said restriction element passes through in a downstream direction.

7. The catch-and-release tool of claim 1 further comprises a latching device; said latching device is configured to latch said movable member when said movable member slides in a reverse direction and exposes said communication port to said inside pressure.

8. The catch-and-release tool of claim 7 wherein said latching device is a snap ring; said snap ring configured to lock into a groove in said blocking apparatus.

9. The catch-and-release tool of claim 1 , wherein said holding device further comprises a spring loaded collet, a first groove and a second groove; said first groove and said second groove recessed in the outer housing of said tool.

10. The catch-and-release tool of claim 9 , wherein after said restriction element engages on said holding device, said collet is configured to be aligned in said second groove such that said restriction element is allowed to pass through said holding device in an upstream direction.

11. The catch-and-release tool of claim 1 wherein said movable member is an arming sleeve configured to arm and actuate a pressure actuating device.

12. The catch-and-release tool of claim 11 , wherein said pressure actuation device is a rupture disk.

13. The catch-and-release tool of claim 11 wherein when said pressure actuating device is armed and exposed to said inside pressure, said pressure actuating device actuates instantaneously and enables said blocking member to travel to said second position.

14. The catch-and-release tool of claim 11 further comprises a time delay element; said time delay element configured to be in fluid communication with said pressure actuating device.

15. The catch-and-release tool of claim 14 wherein said time delay element is a hydraulic restriction element.

16. The catch-and-release tool of claim 14 wherein said time delay element is a capillary tube.

17. The catch-and-release tool of claim 11 wherein when said pressure actuating device is armed and exposed to said well pressure, said pressure actuating device actuates and enables said blocking member to travel to said second position after a pre-determined time delay.

18. The catch-and-release tool of claim 17 wherein said pre-determined time delay ranges from 1 second to 1000 minutes.

19. The catch-and-release tool of claim 17 wherein said pre-determined time enables pressure indication of said restriction element seating in a tool positioned downstream of said catch-and-release tool.

20. The catch-and-release tool of claim 1 wherein a ratio of an inner diameter of the well casing to an inner diameter of said blocking member ranges from 0.25 to 1.5.

21. The catch-and-release tool of claim 1 wherein said arming sleeve and said blocking member are made from a material including Mg, Al, ceramic, composite, degradable material or steel.

22. A catch-and-release method, said method operating in conjunction with a catch-and-release tool conveyed with a well casing for use in a wellbore, said catch-and-release tool comprising:
an outer housing having one or more flow ports therethrough; said outer housing disposed longitudinally along said well casing;
a functioning apparatus disposed within said outer housing; said functioning apparatus further comprising a movable member and a holding device; and
a blocking apparatus disposed within said outer housing; said blocking apparatus further comprising a blocking member configured to block said one or more flow ports in a first position;
wherein said method comprises the steps of:
(1) installing said well casing along with said catch-and-release tool at a predefined position;
(2) deploying a restriction element into said well casing;
(3) passing said restriction element through said tool in a downstream direction;
(4) reversing flow from downstream to upstream and flowing back said restriction element;
(5) engaging said restriction element onto said holding device;
(6) pushing said movable member in a reverse direction from downstream to upstream;
(7) exposing a communication port to inside pressure;
(8) sliding said blocking member in a reverse direction from said first position to a second position;
(9) unblocking said flow ports in said housing, wherein the flow ports are located upstream of the restriction element; and
(10) releasing said restriction element in an upstream direction.

23. The catch-and-release method of claim 22 wherein said releasing step (10) further comprises
(1) aligning a collet in said holding device into a groove;
(2) expanding an inner diameter of said functioning apparatus; and
(3) releasing said restriction element to flow upstream.

Assignees

• Geodynamics Inc

Inventors

• Roessler Dennis E
• Garg Varun
• Hardesty John T
• George Kevin R
• Shaffer Raymond C
• Snider Philip M
• Wesson David S

Classifications

• E21B2200/06

  Sleeve valves · CPC title

• E21B34/14 Primary

  operated by movement of tools, e.g. sleeve valves operated by pistons or wire line tools {(E21B34/066 takes precedence)} · CPC title

• E21B2034/007

  Fixed Constructions · mapped topic

• E21B34/142 Primary

  unsupported or free-falling elements, e.g. balls, plugs, darts or pistons · CPC title