Method for recovering valuable metal

Patent metadata

Field	Value
Publication number	US-10294546-B2
Application number	US-201114004101-A
Country	US
Kind code	B2
Filing date	Nov 28, 2011
Priority date	Nov 28, 2011
Publication date	May 21, 2019
Grant date	May 21, 2019

Abstract

Provided is a method for increasing the rate of recovery of valuable metals when waste batteries batteries are treated by a dry process. The valuable metal recovery method in the dry step S 20 includes a melting step ST 21 including melting waste batteries to form a melt, a slag separation step ST 22 including separating slag from the melt, and an alloy separation step ST 23 including separating an alloy of valuable metals from the melt, wherein the slag has an aluminium oxide content of 20% by weight to less than 75% by weight and an iron content of 5% by weight to 40% by weight, calculated as metallic iron, and silicon oxide and calcium oxide are added as fluxes in the melting step ST 21 so that the slag can have a melting point of at least 1,500° C., preferably at most 1,650° C.

First claim

The invention claimed is:

1. A method for recovering a valuable metal from a waste battery containing aluminum and iron, comprising:
a melting step comprising melting the waste battery and introducing an oxygen-containing gas to obtain a melt;
a slag separation step comprising separating slag from the melt; and
an alloy separation step comprising separating an alloy of a valuable metal from the melt, wherein the slag has an aluminium oxide content 25% by weight to less than 75% by weight and an iron content of 5% by weight to 40% by weight, calculated as metallic iron, and silicon oxide and calcium oxide are added as fluxes in the melting step so that the slag has a melting point of at least 1,500° C. to at most 1,650° C.

2. The valuable metal recovery method according to claim 1 , wherein the slag has a weight ratio of silicon dioxide to calcium oxide in the range of 0.5 to 2.

3. The valuable metal recovery method according to claim 1 , wherein the melting step is performed in an electric furnace.

4. The valuable metal recovery method according to claim 1 , wherein the waste battery is a lithium-ion battery.

5. The valuable metal recovery method according to claim 2 , wherein the melting step is performed in an electric furnace.

6. The valuable metal recovery method according to claim 2 , wherein the waste battery is a lithium-ion battery.

7. The valuable metal recovery method according to claim 3 , wherein the waste battery is a lithium-ion battery.

Assignees

• Takahashi Jun Ichi
• Mori Kazuhiro
• Sumitomo Metal Mining Co

Inventors

• Takahashi Jun-Ichi
• Mori Kazuhiro

Classifications

• C22B4/00

  Electrothermal treatment of ores or metallurgical products for obtaining metals or alloys (obtaining iron or steel C21B, C21C) · CPC title

• C22B7/001 Primary

  Dry processes · CPC title

• Y02P10/214

  Cross-Sectional Technologies · mapped topic

• Y02P10/212

  Cross-Sectional Technologies · mapped topic

• Y02W30/84

  Recycling of batteries or fuel cells · CPC title