Binder composition for secondary battery electrode, slurry composition for secondary battery electrode, electrode for secondary battery, and secondary battery

Patent metadata

Field	Value
Publication number	US-10290873-B2
Application number	US-201515503789-A
Country	US
Kind code	B2
Filing date	Aug 26, 2015
Priority date	Sep 5, 2014
Publication date	May 14, 2019
Grant date	May 14, 2019

Abstract

Provided is a binder composition for a secondary battery electrode that can cause a secondary battery to display excellent rate characteristics and cycle characteristics. The binder composition for a secondary battery electrode contains a first particulate polymer having a core-shell structure including a core portion and a shell portion that partially covers an outer surface of the core portion.

First claim

The invention claimed is:

1. A binder composition for a secondary battery electrode comprising a first particulate polymer having a core-shell structure including a core portion and a shell portion that partially covers an outer surface of the core portion, wherein
the shell portion is formed from a polymer having a glass transition temperature of at least 80° C. and no higher than 200° C., and the polymer of the shell portion includes at least 70 mass % of an aromatic vinyl monomer unit.

2. The binder composition for a secondary battery electrode of claim 1 , wherein
the core portion is formed from a polymer having a degree of swelling in electrolysis solution of at least 300 mass % and no greater than 900 mass %, and
the polymer of the shell portion has a degree of swelling in electrolysis solution of greater than 100 mass % and no greater than 200 mass %.

3. The binder composition for a secondary battery electrode of claim 1 , wherein
the core portion is formed from a polymer having a glass transition temperature of at least −60° C. and no higher than −15° C.

4. The binder composition for a secondary battery electrode of claim 1 , wherein
a mass proportion of the shell portion in the first particulate polymer is at least 3 mass % and no greater than 35 mass %.

5. The binder composition for a secondary battery electrode of claim 1 , wherein
the core portion is formed from a polymer including at least 50 mass % and no greater than 99.5 mass % of a (meth)acrylic acid ester monomer unit.

6. The binder composition for a secondary battery electrode of claim 1 , further comprising
a second particulate polymer, wherein
the second particulate polymer has a degree of swelling in electrolysis solution of greater than 100 mass % and no greater than 200 mass % and a glass transition temperature of at least −10° C. and no higher than 40° C.

7. The binder composition for a secondary battery electrode of claim 6 , wherein
in terms of solid content, the first particulate polymer is contained in an amount of at least 30 parts by mass and no greater than 95 parts by mass per 100 parts by mass, in total, of the first particulate polymer and the second particulate polymer.

8. The binder composition for a secondary battery electrode of claim 6 , wherein
the second particulate polymer includes at least 5 mass % and no greater than 70 mass % of a conjugated diene monomer unit and at least 10 mass % and no greater than 90 mass % of an aromatic vinyl monomer unit.

9. The binder composition for a secondary battery electrode of claim 6 , wherein
a number average particle diameter of the first particulate polymer is equal to a number average particle diameter of the second particulate polymer multiplied by a factor of at least 1 and no greater than 5.

10. A slurry composition for a secondary battery electrode comprising:
the binder composition for a secondary battery electrode of claim 1 ; and
an electrode active material.

11. An electrode for a secondary battery comprising an electrode mixed material layer obtained using the slurry composition for a secondary battery electrode of claim 10 .

12. The electrode for a secondary battery of claim 11 , wherein
the electrode mixed material layer has a porosity of at least 10.7% and no greater than 24.1%.

13. A secondary battery comprising
a positive electrode, a negative electrode, a separator, and an electrolysis solution, wherein either or both of the positive electrode and the negative electrode are the electrode for a secondary battery of claim 11 .

14. The binder composition for a secondary battery electrode of claim 1 , wherein the polymer of the shell portion further includes an ethylenic ally unsaturated carboxylic acid monomer unit.

15. The binder composition for a secondary battery electrode of claim 1 , wherein the shell portion is composed by a plurality of shell portion structures.

16. The binder composition for a secondary battery electrode of claim 14 , wherein the shell portion is composed by a plurality of shell portion structures.

Assignees

• Zeon Corp

Inventors

• Kaneda Takuya
• Hayasaka Kentaro
• Matsuo Yusaku

Classifications

• C08F212/08

  Styrene · CPC title

• C08L2203/20

  use in electrical or conductive gadgets · CPC title

• H01M4/134

  Electrodes based on metals, Si or alloys · CPC title

• B01J13/14

  Polymerisation; cross-linking · CPC title

• C08J2333/08

  Homopolymers or copolymers of acrylic acid esters · CPC title