Electronic device display with polarizer windows

Patent metadata

Field	Value
Publication number	US-10288788-B2
Application number	US-201715451223-A
Country	US
Kind code	B2
Filing date	Mar 6, 2017
Priority date	Nov 8, 2013
Publication date	May 14, 2019
Grant date	May 14, 2019

Abstract

Electronic devices may be provided with displays that have polarizers. A polarizer may have a polymer layer that has a portion covered with a dichroic dye to form a polarized region and a portion that is free of dichroic dye to form an unpolarized region. The unpolarized region may be formed by masking the polymer layer during a dye coating process. Masks may be formed from polymers. The shape of the mask may define the shape of the unpolarized region. The mask may be left in place within the polarizer or may be removed from the polarizer during fabrication. Unpolarized regions may also be formed by light bleaching, chemical bleaching, and material removal techniques. Bleached areas may be chemically stabilized. A moisture barrier layer may be incorporated into the polarizer to help prevent the unpolarized region from reverting to a polarized state.

First claim

What is claimed is:

1. A display polarizer layer, comprising:
a polymer layer;
a dichroic dye on the polymer layer that forms a polarized region and an unpolarized region;
a moisture barrier layer; and
an additional layer interposed between the moisture barrier layer and the polymer layer.

2. The display polarizer layer defined in claim 1 wherein the moisture barrier layer comprises a plurality of inorganic layers.

3. The display polarizer layer defined in claim 1 wherein the moisture barrier layer comprises a layer of glass having a thickness of 50 to 200 microns.

4. The display polarizer layer defined in claim 1 wherein the moisture barrier layer comprises a moisture barrier film having multiple inorganic layers.

5. The display polarizer layer defined in claim 1 wherein the moisture barrier layer is configured to exhibit a water vapor transmission rate of less than 10 −2 g/m 2 -day.

6. The display polarizer layer defined in claim 1 wherein the dichroic dye comprises iodine and wherein the polymer layer comprises stretched polyvinyl alcohol.

7. The display polarizer layer defined in claim 1 further comprising at least one tri-acetyl cellulose layer covered with an acrylic hard coat, wherein the tri-acetyl cellulose layer that is covered with the acrylic hard coat is interposed between the moisture barrier layer and the polymer layer.

8. A method of forming a display polarizer layer, comprising:
coating a polymer layer with a dye;
bleaching a portion of the dye to form an unpolarized region on the display polarizer layer; and
chemically stabilizing the unpolarized region.

9. The method defined in claim 8 wherein the dye comprises iodine and wherein chemically stabilizing the unpolarized region comprises applying an iodine cleaning agent to the unpolarized region.

10. The method defined in claim 9 wherein applying the iodine cleaning agent comprises applying sodium thiosulfate to the unpolarized region.

11. The method defined in claim 8 wherein chemically stabilizing the unpolarized region helps prevent the unpolarized region from reverting to a polarized state.

12. The method defined in claim 8 wherein the polymer layer comprises a layer of polyvinyl alcohol.

13. The method defined in claim 8 , further comprising:
attaching additional layers to the polymer layer, wherein the additional layers overlap the chemically stabilized unpolarized region.

14. A display comprising:
display layers; and
a polarizer layer on the display layers, the polarizer layer comprising:
a layer of polarizing material having an unpolarized region; and
a moisture barrier layer that overlaps the unpolarized region.

15. The display defined in claim 14 wherein the layer of polarizing material comprises a dichroic dye, the polarizer layer further comprising:
a polymer layer on which the layer of dichroic dye is formed.

16. The display defined in claim 14 wherein the layer of polarizing material is interposed between the polymer layer and the moisture barrier layer.

17. The display defined in claim 16 , further comprising additional layers interposed between the moisture barrier layer and the layer of polarizing material.

18. The display defined in claim 17 , further comprising an antireflection layer, wherein the moisture barrier layer is interposed between the antireflection layer and the additional layers.

19. The display defined in claim 17 , wherein the additional layers comprise a tri-acetyl cellulose layer that is covered with a hard coat layer.

20. The display defined in claim 19 , further comprising an additional tri-acetyl cellulose layer that is covered with an additional hard coat layer, wherein the moisture barrier layer is interposed between the tri-acetyl cellulose layer that is covered with the hard coat layer and the additional tri-acetyl cellulose layer that is covered with the additional hard coat layer.

Assignees

• Apple Inc

Inventors

• Chen Cheng
• Kuwabara Masato
• Boitnott Christopher L
• Qi Jun
• Gupta Nathan K
• Yin Victor H
• Zhong John Z

Classifications

• G02B5/305 Primary

  including organic materials, e.g. polymeric layers · CPC title

• G02F1/133528 Primary

  Polarisers · CPC title

• G02F2001/133374

  Physics · mapped topic

• G02B5/3083

  Birefringent or phase retarding elements (G02B5/3008, G02B5/3016 take precedence; systems for polarisation control G02B27/286; manufacturing phase modulating patterns by lithographic processes G03F7/001) · CPC title

• G02F1/133533

  Colour selective polarisers (G02F1/1347 takes precedence) · CPC title