Deforming shape memory alloy using self-regulating thermal elements

Patent metadata

Field	Value
Publication number	US-10288048-B2
Application number	US-201615381761-A
Country	US
Kind code	B2
Filing date	Dec 16, 2016
Priority date	Dec 16, 2016
Publication date	May 14, 2019
Grant date	May 14, 2019

Abstract

Disclosed herein is an actuator for effectuating a shape memory alloy (SMA). The actuator includes a body including shape memory alloy. The body includes a plurality of segments. The actuator also includes a plurality of heaters that are each configured to maintain a predetermined temperature based on a predetermined resistance of the heater when a voltage is applied to the heater. Each heater of the plurality of heaters is associated with a different segment of the plurality of segments. A segment of the plurality of segments is effectuated in response to increasing a temperature of the heater associated with the segment.

First claim

What is claimed is:

1. An actuator, comprising:
a body including shape memory alloy (SMA), the body comprising a plurality of segments; and
a plurality of heaters each configured to maintain a predetermined temperature based on a predetermined resistance of the heater when a voltage is applied to the heater, each heater of the plurality of heaters forming a sleeve that fully surrounds an exterior surface of a corresponding segment of the plurality of segments, each sleeve having a shape that corresponds to the shape of the corresponding segment of the plurality of segments,
wherein a segment of the plurality of segments is configured to be effectuated in response to increasing a temperature of the heater associated with the segment.

2. The actuator of claim 1 , wherein:
the body is formed from a unitary piece of SMA; and
the body is divided into a plurality of segments at thermal isolation portions along the unitary piece of SMA, the thermal isolation portions comprising portions of the unitary piece of SMA that have a lower thermal conductivity than a thermal conductivity of each of the plurality of segments.

3. The actuator of claim 2 , wherein the thermal isolation portions of the unitary piece of SMA are comprised of thicker SMA material than the SMA material forming each of the plurality of segments.

4. The actuator of claim 1 , wherein each segment of the plurality of segments of the body comprises a separate piece of SMA, each segment coupled together in series along an axis to form the body.

5. The actuator of claim 4 , further comprising a plurality of interfaces, each interface positioned between adjacent segments of the plurality of segments when the plurality of segments and the plurality of interfaces are coupled together to form the body, the interfaces comprising a material having a lower thermal conductivity than a thermal conductivity of each segment of the plurality of segments.

6. The actuator of claim 1 , wherein each segment of the plurality of segments is effectuated to rotate at least a fraction of a full rotation of the body in response to increasing the temperature of the heater associated with the segment.

7. The actuator of claim 1 , wherein at least one heater of the plurality of heaters is printed on a surface of a respective segment of the plurality of segments.

8. The actuator of claim 1 , wherein at least one heater of the plurality of heaters comprises a film that is one of:
bonded to a surface of a respective segment of the plurality of segments; and
spaced a distance from a surface of the respective segment of the plurality of segments, the at least one heater close enough to the surface of the respective segment to effectuate the respective segment.

9. The actuator of claim 1 , wherein each heater of the plurality of heaters is configured to be heated to a predetermined temperature, the predetermined temperature being a temperature greater than or equal to an austenitic finish temperature of each segment of the plurality of segments.

10. The actuator of claim 1 , wherein each heater of the plurality of heaters comprises a positive temperature coefficient (PTC) material.

11. The actuator of claim 1 , wherein the body comprises a cylindrical tube.

12. An actuation system, comprising:
a body including shape memory alloy (SMA), the body comprising a plurality of segments;
a plurality of heaters each configured to maintain a predetermined temperature based on a predetermined resistance of the heater when a voltage is applied to the heater, each heater of the plurality of heaters forming a sleeve that fully surrounds an exterior surface of a corresponding segment of the plurality of segments, each sleeve having a shape that corresponds to the shape of the corresponding segment of the plurality of segments;
at least two electrically conductive contacts coupled to each heater of the plurality of heaters;
an electrical power source coupled to the at least two electrically conductive contacts of each of the heaters, the electrical power source supplying the voltage to each heater via the at least two electrically conductive contacts; and
a controller for controlling the electrical power source,
wherein a segment of the plurality of segments is configured to be effectuated in response to increasing a temperature of the heater associated with the segment.

13. The actuation system of claim 12 , wherein the electrical power source is configured to supply a constant voltage to each heater of the plurality of heaters.

14. The actuation system of claim 13 , wherein the controller is configured to determine which heaters of the plurality of heaters to actuate based on a determined total amount of actuation of the body, the controller triggering the electrical power source to provide a constant voltage to each of the determined heaters.

15. The actuation system of claim 12 , wherein the electrical power source is one of a plurality of electrical power sources, each of the plurality of electrical power sources being coupled to at least two electrically conductive contacts of a corresponding heater.

16. The actuation system of claim 12 , wherein at least one of the one or more electrical power sources comprises a battery power source.

17. A method for assembling an actuator system, the method comprising:
associating each of a plurality of heaters with different segments of a plurality of segments of an actuator, the plurality of segments of the actuator forming a body including shape memory alloy (SMA), each of the heaters configured to maintain a predetermined temperature based on a predetermined resistance of the heater when a voltage is applied to the heater, each of the heaters forming a sleeve that fully surrounds an exterior surface of a corresponding segment of the plurality of segments, each sleeve having a shape that corresponds to the shape of the corresponding segment of the plurality of segments; and
coupling each of the heaters to an electrical power source, the electrical power source configured to apply the voltage to each of the heaters to effectuate one or more corresponding segments of the body.

18. The method of claim 17 , further comprising coupling each of a plurality of individual segments in series along an axis with an interface positioned between adjacent segments to form the body of the actuator, each interface having a lower thermal conductivity than a thermal conductivity of each of the individual segments.

19. The method of claim 17 , further comprising printing at least one heater of the plurality of heaters on a surface of a respective segment of the plurality of segments.

20. The method of claim 19 , further comprising bonding at least one heater of the plurality of heaters to a surface of a respective segment of the plurality of segments, the heater comprising a film.

Assignees

• Boeing Co

Inventors

• Oehler Stephen D
• Duce Jeffrey L
• Calkins Frederick T

Classifications

• H05B3/0004

  Devices wherein the heating current flows through the material to be heated (Circuit arrangements for heating by passing the current directly across the material to be heated H05B3/0023; granular, powdered or fluid material H05B3/60) · CPC title

• H05B1/0291

  Tubular elements · CPC title

• F03G7/065 Primary

  using a shape memory element · CPC title

• F03G7/06

  using expansion or contraction of bodies due to heating, cooling, moistening, drying or the like (using thermal expansion of non-vaporising liquids F01K) · CPC title

• F03G7/06146

  Torque tubes or torsion bars · CPC title