Exhaust purifying apparatus

Patent metadata

Field	Value
Publication number	US-10287953-B2
Application number	US-201615579761-A
Country	US
Kind code	B2
Filing date	Mar 1, 2016
Priority date	Aug 5, 2015
Publication date	May 14, 2019
Grant date	May 14, 2019

Abstract

An exhaust purifying apparatus is provided, that can be manufactured at low manufacturing costs and is capable exhibiting high exhaust purifying performance. The exhaust purifying apparatus includes an exhaust passage, and an exhaust purifying member disposed in the exhaust passage. The exhaust purifying member is made of stainless steel. The surface of the stainless steel material is not covered with a catalyst coat containing a catalyst component, so that the surface of the stainless steel material is brought into contact with exhaust. The exhaust purifying member is made of precipitation hardening stainless steel and/or austenitic stainless steel.

First claim

The invention claimed is:

1. An exhaust purifying apparatus comprising:
an exhaust manifold ( 27 ) for an engine;
a holder ( 3 ); and
an exhaust purifying member ( 2 ), wherein
the exhaust manifold ( 27 ) includes a collector part ( 4 ) and a plurality of branch parts ( 5 ) ( 6 ),
the collector part ( 4 ) is a cylindrical element, an exhaust outlet ( 8 ) being opened at a tip portion of the collector part ( 4 ),
the plurality of branch parts ( 5 ) ( 6 ) extend from a basal end-side circumferential wall ( 9 ) of the collector part ( 4 ),
the holder ( 3 ) includes a cylindrical part ( 3 a ), the cylindrical part ( 3 a ) being disposed inside the collector part ( 4 ) of the exhaust manifold ( 27 ), an exhaust inlet ( 12 ) being opened at a circumferential wall of the cylindrical part ( 3 a ) for introducing exhaust from the plurality of branch parts ( 5 ) ( 6 ), and
the exhaust purifying member ( 2 ) is disposed inside the cylindrical part ( 3 a ) of the holder ( 3 ).

2. The exhaust purifying apparatus according to claim 1 , wherein
a holder insertion port ( 7 ) is opened at a basal end portion ( 4 b ) of the collector part ( 4 ),
the holder ( 3 ) includes a flange part ( 3 b ) provided on a basal end side of the cylindrical part ( 3 a ),
the cylindrical part ( 3 a ) of the holder ( 3 ) on which the exhaust purifying member ( 2 ) is mounted is inserted into the holder insertion port ( 7 ) of the collector part ( 4 ), and
the flange part ( 3 b ) of the holder ( 3 ) is fixed to the basal end portion ( 4 b ) of the collector part ( 4 ).

3. The exhaust purifying apparatus according to claim 2 , wherein the flange part ( 3 b ) of the holder ( 3 ) is removably attached to the basal end portion ( 4 b ) of the collector part ( 4 ).

4. The exhaust purifying apparatus according to claim 2 , wherein
the flange part ( 3 b ) is structured by a circumferential portion of a lid part ( 11 ) provided on a basal end side of the holder ( 3 ), and
the lid part ( 11 ) closes the holder insertion port ( 7 ).

5. The exhaust purifying apparatus according to claim 1 , wherein
a circumferential wall of the exhaust purifying member ( 2 ) is fitted from inside with a tip portion ( 4 a ) of the collector part ( 4 ), and
while the engine is in operation, thermal expansion of the circumferential wall of the exhaust purifying member ( 2 ) presses the circumferential wall of the exhaust purifying member ( 2 ) against a circumferential wall of a tip portion ( 4 a ) of the collector part ( 4 ).

6. The exhaust purifying apparatus according to claim 1 , wherein
the cylindrical part ( 3 a ) of the holder ( 3 ) is made of stainless steel, and
a surface of the stainless steel material is not covered with a catalyst coat containing a catalyst component, so that the surface of the stainless steel material is brought into contact with exhaust ( 25 ).

7. The exhaust purifying apparatus according to claim 1 , wherein the exhaust purifying member ( 2 ) is made of stainless steel, and
a surface of the stainless steel material is not covered with a catalyst coat containing a catalyst component, so that the surface of the stainless steel material is brought into contact with exhaust ( 25 ).

8. The exhaust purifying apparatus according to claim 7 , wherein the exhaust purifying member ( 2 ) is made of precipitation hardening stainless steel and/or austenitic stainless steel.

9. The exhaust purifying apparatus according to claim 7 , wherein
the exhaust purifying member ( 2 ) includes a plurality of plate members ( 2 a ) ( 2 b ) ( 2 c ) made of stainless steel and keeping a predetermined interval in a passage forming direction of the exhaust passage ( 1 ), and
the plate members ( 2 a ) ( 2 b ) ( 2 c ) each include an exhaust passing hole ( 28 ).

10. The exhaust purifying apparatus according to claim 9 , wherein the plate member ( 2 a ) on a most exhaust upstream side is formed to be greater in thickness than a predetermined one of the plate members ( 2 b ) on an exhaust downstream side.

11. The exhaust purifying apparatus according to claim 9 , wherein the plate member ( 2 c ) on a most exhaust downstream side is formed to be greater in thickness than a predetermined one of the plate members ( 2 b ) on an exhaust upstream side.

12. The exhaust purifying apparatus according to claim 9 , wherein the plate member ( 2 a ) on the most exhaust upstream side is made of precipitation hardening stainless steel.

13. The exhaust purifying apparatus according to claim 9 , wherein the plate member ( 2 c ) on the most exhaust downstream side is made of precipitation hardening stainless steel.

14. The exhaust purifying apparatus according to claim 9 , wherein a predetermined one of the plate members ( 2 b ) on the exhaust downstream side is made of austenitic stainless steel.

15. The exhaust purifying apparatus according to claim 7 , wherein the exhaust purifying member ( 2 ) includes a wire member ( 2 d ) made of stainless steel and interposed in the exhaust passage ( 1 ).

16. The exhaust purifying apparatus according to claim 15 , wherein the wire member ( 2 d ) is wound to be coil-shaped.

17. The exhaust purifying apparatus according to claim 15 , wherein
the exhaust purifying member ( 2 ) includes the plurality of the plate members ( 2 a ) ( 2 b ) ( 2 c ) made of stainless steel and the wire member ( 2 d ) made of stainless steel,
the plate members ( 2 a ) ( 2 b ) ( 2 c ) are disposed in the passage forming direction of the exhaust passage ( 1 ) while keeping a predetermined interval,
the plate members ( 2 a ) ( 2 b ) ( 2 c ) each include an exhaust passing hole ( 28 ), and
the wire member ( 2 d ) is interposed between adjacent ones of the plate members ( 2 a ) ( 2 b ) ( 2 c ).

18. The exhaust purifying apparatus according claim 7 , wherein
the exhaust purifying member ( 2 ) includes a spirally rolled plate member ( 2 j ) made of stainless steel and having a central axis ( 2 i ) in the passage forming direction of the exhaust passage ( 1 ), and
inside the spirally rolled plate member ( 2 j ), an exhaust passing clearance ( 2 k ) spirally rolled along a surface of the spirally rolled plate member ( 2 j ) is formed.

19. The exhaust purifying apparatus according to claim 18 , wherein the spirally rolled plate member ( 2 j ) is provided with an exhaust passing hole ( 30 ) that penetrates in a thickness direction.

20. The exhaust purifying apparatus according to claim 18 , wherein the spirally rolled plate member ( 2 j ) is provided with a spacer projection ( 31 ) projecting from the surface of the spirally rolled plate member ( 2 j ), the spacer projection ( 31 ) retaining the exhaust passing clearance ( 2 k ).

21. The exhaust purifying apparatus according to claim 20 , wherein the spacer projection ( 31 ) includes an exhaust passing port ( 32 ).

Assignees

• Kubota Kk

Inventors

• Ozaki Yuki
• Inoue Naoki
• Ohashi Tamotsu
• Hidaka Kengo
• Kawasoe Hiroyuki
• Hayashida Masaru
• Okano Shunji
• Iga Michisuke

Classifications

• B01D53/94

  by catalytic processes · CPC title

• B01D53/9413

  Processes characterised by a specific catalyst · CPC title

• F01N3/2839

  Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration · CPC title

• F01N3/281

  Metallic honeycomb monoliths made of stacked or rolled sheets, foils or plates · CPC title

• B01J37/031

  Precipitation · CPC title