Electronic vaporizer system

Patent metadata

Field	Value
Publication number	US-10287155-B2
Application number	US-201615253984-A
Country	US
Kind code	B2
Filing date	Sep 1, 2016
Priority date	Feb 28, 2014
Publication date	May 14, 2019
Grant date	May 14, 2019

Abstract

An electronic cigarette vaporizer that includes an air pressure valve or device to enable excess air to escape from an e-liquid reservoir in the vaporizer during pressurized filling of the vaporizer with e-liquid. If the vaporizer includes a ceramic cell, then the air pressure device is the wall of the ceramic cell and the reservoir is the chamber arranged outside of the external wall of the ceramic cell.

First claim

The invention claimed is:

1. An electronic vaporiser system including an electronic vaporiser, in which the electronic vaporiser includes an air pressure valve or device to enable excess air to escape from a liquid reservoir in the vaporiser during re-filling of the vaporizer with pressurised atomisable liquid, in which the system includes (i) a user-replaceable cartridge, which is not user-refillable; and (ii) the reservoir that is separate from the user-replaceable cartridge; and (iii) an electric or electronic pump that is configured to withdraw atomisable liquid from the user-replaceable cartridge and pump pressurized atomisable liquid to the reservoir in the vaporiser; and in which (iv) a heating element is not in the user-replaceable cartridge but is instead in, or in liquid communication with, the reservoir.

2. The electronic vaporiser system of claim 1 in which the reservoir is a child reservoir and is filled by a parent reservoir, the parent reservoir being in the cartridge that is removable from the vaporiser or that is removable from a case that stores, re-fills and re-charges the vaporiser.

3. The electronic vaporiser system of claim 2 in which the child reservoir supplies atomisable liquid to enable an atomizing unit to draw in controlled amounts of atomisable liquid for vaping.

4. The electronic vaporiser system of claim 3 in which the parent reservoir is in the user-removable and replaceable, sealed or closed capsule or cartridge, of capacity 10 mL or less, and is slotted into or otherwise used by the vaporiser or a portable re-fill/re-charge case for the vaporiser, and a fluid transfer mechanism operates to transfer atomisable liquid from the capsule or cartridge into the child reservoir in the vaporiser, of capacity 3 mL or less.

5. The electronic vaporiser system of claim 1 in which the vaporiser includes a ceramic cell and the air pressure device is a wall of the ceramic cell.

6. The electronic vaporiser system of claim 5 in which the ceramic cell includes a cylindrical wicking cylinder with a cylindrical bore and with an embedded heating coil wound within the bore.

7. The electronic vaporiser system of claim 6 in which the reservoir is a chamber arranged outside of the external wall of the ceramic cell.

8. The electronic vaporiser system of claim 2 in which the child reservoir includes (i) one or more small channels and (ii) a second child reservoir fed by the small channel(s) which surrounds an atomising unit and from which the atomisable liquid is drawn into the atomising unit.

9. The electronic vaporiser system of claim 2 in which the valve or device permits air to enter into the child reservoir in the vaporiser as liquid is consumed in normal use by the vaporiser.

10. The electronic vaporiser system of claim 2 in which the valve or device permits air to enter into the child reservoir if the ambient air pressure changes.

11. The electronic vaporiser system of claim 1 in which the valve or device is a barrier made of an air-porous material, coated with or otherwise including a barrier or layer of an air-porous substance that is not porous to atomisable liquid.

12. The electronic vaporiser system of claim 11 in which the barrier or layer of the air-porous substance that is not porous to atomisable liquid is an oleophobic material or a hydrophobic or super-hydrophobic material.

13. The electronic vaporiser system of claim 12 in which the valve or device in which the oleophobic material is one of: sintered phosphor bronze, sintered stainless steel and sintered PU plastic.

14. The electronic vaporiser system of claim 12 in which the air-porous substance is a PTFE membrane.

15. The electronic vaporiser system of claim 14 in which the PTFE membrane is compressively secured into an aperture that is connected to an air passage that leads to a child reservoir.

16. The electronic vaporiser system of claim 1 in which the valve or device is made of a porous ceramic material.

17. The electronic vaporiser system of claim 1 in which the electronic vaporiser is the same approximate size as a cigarette.

18. The electronic vaporiser system of claim 17 in which the electronic vaporiser includes no control buttons.

19. The electronic vaporiser system of claim 17 in which the electronic vaporiser has a square or rectangular cross-section with rounded corners and includes a long PCB inserted lengthwise into the vaporiser.

20. The electronic vaporiser system of claim 19 in which the electronic vaporiser has a squircle cross-section.

21. The electronic vaporiser system of claim 1 which is re-fillable only from the user-replaceable, closed cartridge.

22. The electronic vaporiser system of claim 21 in which the electronic vaporiser is refillable with atomisable liquid only when inserted, whole and intact and not dis-assembled, into a re-fill case that includes a fluid transfer mechanism to transfer atomisable liquid into the vaporiser under pressure.

23. The electronic vaporiser system of claim 11 in which the air-porous material is a sintered polymer or metal.

24. The electronic vaporiser system of claim 1 including a case for storing the electronic vaporiser.

25. The electronic vaporiser system of claim 24 in which the case includes the electric or electronic pump.

26. The electronic vaporiser system of claim 24 in which the replaceable cartridge is removably insertable to the case.

27. The electronic vaporiser system of claim 1 in which the electronic vaporiser includes the electric or electronic pump and the user-replaceable cartridge is removably insertable or integral to the vaporiser.

28. The electronic vaporiser system of claim 1 in which the atomisable liquid includes nicotine.

29. The electronic vaporiser system of claim 1 in which the atomisable liquid does not include nicotine.

Assignees

• Beyond Twenty Ltd
• Ayr Ltd

Inventors

• Murison Ian
• Marsh Stephen

Classifications

• H02J7/855

  with circuits adapted for supplying loads from the battery · CPC title

• H02J7/731

  specially adapted for holding portable devices containing batteries (H02J7/751 takes precedence) · CPC title

• H02J7/70

  characterised by the mechanical construction · CPC title

• H02J7/342

  The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging (with circuits for polarity protection H02J7/68) · CPC title

• F04B35/04

  the means being electric · CPC title