Fabrication baseplate with anchor channels

Patent metadata

Field	Value
Publication number	US-10286602-B1
Application number	US-201816139216-A
Country	US
Kind code	B1
Filing date	Sep 24, 2018
Priority date	Dec 19, 2014
Publication date	May 14, 2019
Grant date	May 14, 2019

Abstract

An example fabrication system includes a light source, a resin container, and a base plate on which resin is cured using the light source so as to build up an object one layer at a time. The disclosed base plate includes a build surface and an anchor channel that extends into the base plate from the build surface. The anchor channel is a recess in the base plate configured to have a narrow width that is closer to an opening to the build surface than a broad width. The base plate can also have a light source that emits light into the anchor channel to cure resin within the anchor channel. Resin anchors cured within the anchor channel to conform to the anchor channel resist being extracted, and an object formed on the build surface remains anchored during fabrication via adhesion to the resin anchors.

First claim

What is claimed is:

1. A three-dimensional (3D) printer comprising:
a base plate comprising build surface having an anchor channel that extends from one sidewall of the base plate to an opposite sidewall of the base plate; and
one or more light sources that are configured to (i) emit light toward the build surface, and (ii) cure resin that is disposed within the anchor channel of the build surface of the base plate.

2. The 3D printer of claim 1 , comprising:
a resin container configured to store the resin.

3. The 3D printer of claim 1 , comprising:
an articulated robotic arm configured to submerge at least a portion of the base plate that includes the anchor channel into the resin.

4. The 3D printer of claim 1 , wherein one or more of the light sources are configured to emit light toward the build surface through one of the sidewalls.

5. The 3D printer of claim 1 , wherein the anchor channel comprises a T-shaped mortise.

6. The 3D printer of claim 1 , wherein the one or more light sources are positioned within the base plate.

7. The 3D printer of claim 1 , wherein the build surface comprises at least a second anchor channel that is separate from the anchor channel, and that also extends from the one sidewall to the opposite sidewall.

8. The 3D printer of claim 1 , wherein the one or more light sources comprise a particular light source that emits light toward the anchor channel of the build surface only.

9. The 3D printer of claim 1 , wherein the one or more light sources comprise a particular light source that emits light toward the entire build surface including the anchor channel.

10. The 3D printer of claim 1 , wherein side walls of the anchor channel incorporate one or more reflective features.

11. A 3D printer comprising:
one or more computers and one or more storage devices storing instructions that are operable, when executed by the one or more computers, to cause the one or more computers to perform operations comprising:
exposing a base plate that comprises a build surface having an anchor channel that extends from one sidewall of the base plate to an opposite sidewall of the base plate, to resin; and
causing one or more light sources to emit light toward the build surface, thereby curing the resin that is disposed within the anchor channel of the build surface of the base plate.

12. The 3D printer of claim 11 , wherein the operations comprise:
storing the resin in a resin container of the 3D printer.

13. The 3D printer of claim 11 , wherein the operations comprise:
submerging at least a portion of the base plate that includes the anchor channel into the resin using an articulated robotic arm.

14. The 3D printer of claim 11 , wherein one or more of the light sources are configured to emit light toward the build surface through one of the sidewalls.

15. The 3D printer of claim 11 , wherein the anchor channel comprises a T-shaped mortise.

16. The 3D printer of claim 11 , wherein the one or more light sources are positioned within the base plate.

17. The 3D printer of claim 11 , wherein the build surface comprises at least a second anchor channel that is separate from the anchor channel, and that also extends from the one sidewall to the opposite sidewall.

18. The 3D printer of claim 11 , wherein the one or more light sources comprise a particular light source that emits light toward the anchor channel of the build surface only.

19. The 3D printer of claim 11 , wherein the one or more light sources comprise a particular light source that emits light toward the entire build surface including the anchor channel.

20. A method for manufacturing a 3D printer, comprising:
forming an anchor channel that extends from one sidewall of a build surface of a base plate that is associated with the 3D printer, to an opposite sidewall of the build surface of the base plate; and
positioning one or more light sources associated with the 3D printer for curing resin that is disposed within the anchor channel of the build surface of the base plate, to emit light toward the build surface.

Assignees

• X Dev Llc

Inventors

• Linnell Jeffrey
• Kruysman Brandon
• Proto Jonathan

Classifications

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B29L2031/772

  Articles characterised by their shape and not otherwise provided for (closed loop B29L2031/709; ring-like B29L2031/7096; corrugated B29L2016/00, flat B29L2007/00; hollow B29L2022/00; screw-threaded B29L2001/00; toothed B29L2031/775; corrugated tubes B29L2023/18) · CPC title

• B29C64/20 Primary

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B29C64/245 Primary

  Platforms or substrates (support structures intended to be sacrificed after manufacture B29C64/40) · CPC title