Golf ball

Patent metadata

Field	Value
Publication number	US-10286258-B2
Application number	US-201313872487-A
Country	US
Kind code	B2
Filing date	Apr 29, 2013
Priority date	May 30, 2012
Publication date	May 14, 2019
Grant date	May 14, 2019

Abstract

A golf ball 2 includes a core 4 , a first mid layer 6 , a second mid layer 8 , and a cover 12 . The core 4 includes a center 18 and an envelope layer 20 . The center 18 is formed by crosslinking a first rubber composition, and the envelope layer 20 is formed by crosslinking a second rubber composition. The first rubber composition or the second rubber composition includes a base rubber, a co-crosslinking agent, a crosslinking initiator, and an acid and/or a salt. The co-crosslinking agent is:
(1) an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; and/or (2) a metal salt of an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms.

A hardness Hm2 of the second mid layer 8 is greater than a hardness Hm1 of the first mid layer 6 . The hardness Hm2 is greater than a hardness Hc of the cover 12.

First claim

What is claimed is:

1. A golf ball comprising a core, a mid layer positioned outside the core, and a cover positioned outside the mid layer, wherein
the core comprises a center and an envelope layer positioned outside the center,
the center is formed by a first rubber composition being crosslinked,
the first rubber composition includes:
(a) a base rubber;
(b) a co-crosslinking agent;
(c) a crosslinking initiator; and
(d) an acid and/or a salt,

the co-crosslinking agent (b) is:
(b1) an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; or
(b2) a metal salt of an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms,

the acid and/or the salt (d) is an aromatic carboxylic acid with a carbon number equal to or greater than 5 but equal to or less than 8 and/or a salt thereof,
the base rubber (a) is a polybutadiene,
the envelope layer is formed by a second rubber composition being crosslinked wherein the second rubber composition includes a base rubber; a co-crosslinking agent; and a crosslinking initiator, wherein the second rubber composition of the envelope layer does not include the acid and/or the salt (d),
a Shore D hardness Hm of the mid layer is greater than a Shore D hardness Hc of the cover, and
wherein the acid and/or the salt (d) is not an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; or a metal salt of an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms,
wherein, when the distance from the core center to the core surface is divided at intervals of 12.5% of the distance so that ten points including the core central point and the core surface are included within the distance; and JIS-C hardness values at the points included in the center against the ratio (%) of the distance from the central point of the core to the radius of the core are plotted on a graph, then R 2 of a linear approximation curve of the graph obtained by a least-square method is equal to or greater than 0.95,
the hardness linearly increases from a central point of the center toward a surface of the center,
wherein the first rubber composition includes 0.2 parts by weight or greater but 0.7 parts by weight or less of the crosslinking initiator (c) per 100 parts by weight of the base rubber (a), and
wherein the first rubber composition of the center, including the acid and/or the salt (d), forms the linear hardness distribution of the center.

2. The golf ball according to claim 1 , wherein an amount of the acid and/or the salt (d) is equal to or greater than 1.0 parts by weight but less than 40 parts by weight, per 100 parts by weight of the base rubber (a).

3. The golf ball according to claim 1 , wherein the difference (Hm-Hc) between the hardness Hm and the hardness Hc is equal to or greater than 18.

4. A golf ball comprising a core, a mid layer positioned outside the core, and a cover positioned outside the mid layer, wherein
the core comprises a center and an envelope layer positioned outside the center,
the center is formed by a first rubber composition being crosslinked,
the first rubber composition includes:
(a) a base rubber;
(b) a co-crosslinking agent;
(c) a crosslinking initiator; and
(d) an acid and/or a salt,

the co-crosslinking agent (b) is:
(b1) an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; or
(b2) a metal salt of an 4-unsaturated carboxylic acid having 3 to 8 carbon atoms,

the acid and/or the salt (d) is a fatty acid with a carbon number equal to or greater than 1 but equal to or less than 8 and/or a salt thereof,
an amount of the acid and/or the salt (d) is equal to or greater than 1.0 parts by weight but less than 30 parts by weight, per 100 parts by weight of the base rubber (a),
the center has a diameter of 10 mm or greater but 25 mm or less,
the envelope layer is formed by a second rubber composition being crosslinked wherein the second rubber composition includes a base rubber; a co-crosslinking agent; and a crosslinking initiator, wherein the second rubber composition of the envelope layer does not include the acid and/or the salt (d),
a Shore D hardness Hm of the mid layer is greater than a Shore D hardness Hc of the cover, and
wherein the acid and/or the salt (d) is not an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; or a metal salt of an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms,
wherein, when the distance from the core center to the core surface is divided at intervals of 12.5% of the distance so that ten points including the core central point and the core surface are included within the distance; and JIS-C hardness values at the points included in the center against the ratio (%) of the distance from the central point of the core to the radius of the core are plotted on a graph, then R 2 of a linear approximation curve of the graph obtained by a least-square method is equal to or greater than 0.95,
a JIS-C hardness H(0) at the central point of the core is equal to or greater than 40 but equal to or less than 70,
a JIS-C hardness Hs at the surface of the core is equal to or greater than 80 but equal to or less than 96,
a difference (Hs−H(0)) between the surface hardness Hs and the central hardness H(0) is equal to or greater than 20 but equal to or less than 50,
wherein the first rubber composition includes 0.2 parts by weight or greater but 0.7 parts by weight or less of the crosslinking initiator (c) per 100 parts by weight of the base rubber (a), and
wherein the first rubber composition of the center, including the acid and/or the salt (d), forms the linear hardness distribution of the center.

5. The golf ball according to claim 4 , wherein a difference (Hm−Hc) between the hardness Hm and the hardness Hc is equal to or greater than 18.

6. The golf ball according to claim 4 , wherein the acid and/or the salt (d) is an octanoic acid and/or a salt thereof.

7. The golf ball according to claim 4 , where the acid and/or the salt (d) is zinc octoate.

8. The golf ball according to claim 1 , wherein the first rubber composition includes 15 parts by weight or greater but 50 parts by weight or less of the co-crosslinking agent (b) per 100 parts by weight of the base rubber (a).

9. The golf ball according to claim 4 , wherein the first rubber composition includes 15 parts by weight or greater but 50 parts by weight or less of the co-crosslinking agent (b) per 100 parts by weight of the base rubber (a).

10. The golf ball according to claim 1 , wherein the first rubber composition includes 0.05 parts by weight or greater but 5.0 parts by weight or less of an organic sulfur compound (e) per 100 parts by weight of the base rubber (a).

11. The golf ball according to claim 4 , wherein the first rubber composition includes 0.05 parts by weight or greater but 5.0 parts by weight or less of an organic sulfur compound (e) per 100 parts by weight of the base rubber (a).

Assignees

• Dunlop Sports Co Ltd
• Sumitomo Rubber Ind

Inventors

• Isogawa Kazuhiko
• Tachibana Kosuke

Classifications

• C08K2201/014

  Additives containing two or more different additives of the same subgroup in C08K · CPC title

• C08K5/098

  Metal salts of carboxylic acids · CPC title

• C08K5/09

  Carboxylic acids; Metal salts thereof; Anhydrides thereof · CPC title

• A63B37/0054 Primary

  Substantially rigid, e.g. metal · CPC title

• C08L21/00

  Compositions of unspecified rubbers · CPC title