Energy storage device and method for manufacturing the same

Patent metadata

Field	Value
Publication number	US-10283765-B2
Application number	US-201514827444-A
Country	US
Kind code	B2
Filing date	Aug 17, 2015
Priority date	Jun 30, 2010
Publication date	May 7, 2019
Grant date	May 7, 2019

Abstract

Provided are an energy storage device including an electrode in which lithium is introduced into a silicon layer and a method for manufacturing the energy storage device. A silicon layer is formed over a current collector, a solution including lithium is applied on the silicon layer, and heat treatment is performed thereon; thus, at least lithium can be introduced into the silicon layer. By using the solution including lithium, even when the silicon layer includes a plurality of silicon microparticles, the solution including lithium can enter a space between the microparticles and lithium can be introduced into the silicon microparticles which are in contact with the solution including lithium. Moreover, even when the silicon layer is a thin silicon film or includes a plurality of whiskers or whisker groups, the solution can be uniformly applied; accordingly, lithium can be included in silicon easily.

First claim

What is claimed is:

1. An energy storage device comprising:
a negative electrode comprising:
a negative electrode current collector;
a negative electrode active material layer comprising silicon and lithium over the negative electrode current collector; and
a conductive layer comprising titanium over the negative electrode active material layer; and

a positive electrode comprising a positive electrode active material layer,
wherein the positive electrode comprises a material capable of reversibly electrosorbing lithium ions,
wherein the material capable of reversibly electrosorbing lithium ions is any one of active carbon, a conductive polymer, and a polyacene organic semiconductor, and
wherein a lithium concentration in a superficial portion of the negative electrode active material layer is higher than a lithium concentration in a portion of the negative electrode active material layer which is close to the negative electrode current collector before an initial charging or discharging of the energy storage device.

2. The energy storage device according to claim 1 , wherein the conductive layer is in contact with the negative electrode active material layer.

3. The energy storage device according to claim 1 , wherein the negative electrode current collector comprises titanium.

4. The energy storage device according to claim 1 , wherein a thickness of the conductive layer is greater than or equal to 0.1 nm and less than or equal to 10 nm.

5. The energy storage device according to claim 1 , wherein silicide is formed between the negative electrode active material layer and the conductive layer.

6. The energy storage device according to claim 1 , wherein a carbon layer is attached to the superficial portion of the negative electrode active material layer.

7. The energy storage device according to claim 1 , wherein the material capable of reversibly electrosorbing lithium ions does not comprise lithium.

8. An energy storage device comprising:
a negative electrode comprising:
a negative electrode current collector;
a negative electrode active material layer comprising silicon and lithium over the negative electrode current collector; and
a conductive layer comprising titanium over the negative electrode active material layer; and
a positive electrode comprising a positive electrode active material layer,
wherein the positive electrode comprises a material capable of reversibly electrosorbing lithium ions,
wherein the material capable of reversibly electrosorbing lithium ions is any one of active carbon, a conductive polymer, and a polyacene organic semiconductor,
wherein the negative electrode active material layer comprises a plurality of whiskers of crystalline silicon, and
wherein a lithium concentration in a superficial portion of the negative electrode active material layer is higher than a lithium concentration in a portion of the negative electrode active material layer which is close to the negative electrode current collector before an initial charging or discharging of the energy storage device.

9. The energy storage device according to claim 8 , wherein the conductive layer is in contact with the negative electrode active material layer.

10. The energy storage device according to claim 8 , wherein the negative electrode current collector comprises titanium.

11. The energy storage device according to claim 8 , wherein a thickness of the conductive layer is greater than or equal to 0.1 nm and less than or equal to 10 nm.

12. The energy storage device according to claim 8 , wherein silicide is formed between the negative electrode active material layer and the conductive layer.

13. The energy storage device according to claim 8 , wherein a carbon layer is attached to the superficial portion of the negative electrode active material layer.

14. The energy storage device according to claim 8 , wherein the material capable of reversibly electrosorbing lithium ions does not comprise lithium.

Assignees

• Semiconductor Energy Lab

Inventors

• Yamazaki Shunpei

Classifications

• H01M4/386 Primary

  Silicon or alloys based on silicon · CPC title

• H01M4/134 Primary

  Electrodes based on metals, Si or alloys · CPC title

• H01M4/405

  Alloys based on lithium · CPC title

• H01M4/661

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title

• H01G11/50

  specially adapted for lithium-ion capacitors, e.g. for lithium-doping or for intercalation · CPC title