Insert for joining components

Patent metadata

Field	Value
Publication number	US-10280962-B2
Application number	US-201715422665-A
Country	US
Kind code	B2
Filing date	Feb 2, 2017
Priority date	Feb 2, 2017
Publication date	May 7, 2019
Grant date	May 7, 2019

Abstract

A joined structure includes a first component, a second component, and an insert. The first component is formed of a fiber-reinforced material and has a hole defining an axis. The second component is adjacent the first component and has a hole aligned with the hole of the first component. The insert is positioned in the hole of the first component. The insert includes an inner layer having a tubular shape about the axis, a middle layer concentrically adjacent to the inner layer about the axis, and an outer layer concentrically adjacent to the middle layer about the axis. The layers are formed of fiber-reinforced materials. One of a boundary between the inner and middle layers and a boundary between the middle and outer layers has a nonlinear profile in a direction parallel to the axis.

First claim

What is claimed is:

1. A joined structure comprising:
a first component formed of a fiber-reinforced material and having a hole defining an axis;
a second component adjacent the first component and having a hole aligned with the hole of the first component; and
an insert positioned in the hole of the first component, the insert including an inner layer having a tubular shape about the axis, a middle layer concentrically adjacent to the inner layer about the axis, and an outer layer concentrically adjacent to the middle layer about the axis;
the layers being formed of fiber-reinforced materials; and
one of a boundary between the inner and middle layers and a boundary between the middle and outer layers having a nonlinear profile in a direction parallel to the axis.

2. The joined structure of claim 1 , wherein the inner layer has a bore; further comprising a liner lining the bore.

3. The joined structure of claim 1 , wherein the fiber-reinforced material of the first component has fibers, and at least some of the fibers are exposed in the hole of the first component.

4. The joined structure of claim 1 , wherein the fiber-reinforced materials of the layers each have fibers, and the fibers of the fiber-reinforced material of the middle layer extend in a direction relative to the axis different than the fibers of the fiber-reinforced material of one of the inner layer and the outer layer.

5. The joined structure of claim 4 , wherein the fibers of the outer layer extend circumferentially relative to the axis.

6. The joined structure of claim 5 , wherein the fibers of the middle layer extend one of radially and axially relative to the axis.

7. The joined structure of claim 6 , wherein the fibers of the inner layer extend along a direction diagonal between circumferential and axial relative to the axis.

8. The joined structure of claim 1 , wherein the outer layer has a tubular portion concentrically adjacent to the middle layer about the axis and a flange portion extending radially outward relative to the axis from the tubular portion.

9. The joined structure of claim 8 , wherein the inner layer has a first end, and the flange portion extends radially inward relative to the axis from the tubular portion adjacent the first end of the inner layer.

10. The joined structure of claim 9 , wherein a boundary between the flange portion of the outer layer and the first end of the inner layer has a nonlinear profile in a radial dimension relative to the axis.

11. An insert comprising:
an inner layer having a tubular shape defining an axis;
a middle layer concentrically adjacent to the inner layer about the axis; and
an outer layer concentrically adjacent to the middle layer about the axis;
the layers being formed of fiber-reinforced materials; and
one of a boundary between the inner and middle layers and a boundary between the middle and outer layers having a nonlinear profile in a direction parallel to the axis.

12. The insert of claim 11 , wherein the inner layer has a bore; further comprising a liner lining the bore.

13. The insert of claim 11 , wherein the fiber-reinforced materials of the layers each have fibers, and the fibers of the fiber-reinforced material of the middle layer extend in a direction relative to the axis different than the fibers of the fiber-reinforced material of one of the inner layer and the outer layer.

14. The insert of claim 13 , wherein the fibers of the outer layer extend circumferentially relative to the axis.

15. The insert of claim 14 , wherein the fibers of the middle layer extend one of radially and axially relative to the axis.

16. The insert of claim 15 , wherein the fibers of the inner layer extend along a direction diagonal between circumferential and axial relative to the axis.

17. The insert of claim 11 , wherein the outer layer has a tubular portion concentrically adjacent to the middle layer about the axis and a flange portion extending radially outward relative to the axis from the tubular portion.

18. The insert of claim 17 , wherein the inner layer has a first end, and the flange portion extends radially inward relative to the axis from the tubular portion adjacent the first end of the inner layer.

19. The insert of claim 18 , wherein a boundary between the flange portion of the outer layer and the first end of the inner layer has a nonlinear profile in a radial dimension relative to the axis.

20. An insert comprising:
an inner layer having a tubular shape defining an axis and extending from a first end;
a middle layer concentrically adjacent to the inner layer about the axis and extending from the first end; and
an outer layer having a tubular portion concentrically adjacent to the middle layer about the axis and a flange portion extending radially inward and outward relative to the axis from the tubular portion, the flange portion adjacent the first end of the inner layer;
the layers being formed of fiber-reinforced materials.

Assignees

• Ford Global Tech Llc

Inventors

• Avery Katherine

Classifications

• B32B27/38

  comprising epoxy resins · CPC title

• B32B27/30

  comprising vinyl {(co)polymers; comprising acrylic (co)polymers} · CPC title

• B32B2597/00

  Tubular articles, e.g. hoses, pipes · CPC title

• B32B2605/00

  Vehicles · CPC title

• B32B3/266

  characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12 · CPC title