Self-annealing concrete forms and method of making and using same

Patent metadata

Field	Value
Publication number	US-10280622-B2
Application number	US-201715418937-A
Country	US
Kind code	B2
Filing date	Jan 30, 2017
Priority date	Jan 31, 2016
Publication date	May 7, 2019
Grant date	May 7, 2019

Abstract

The invention comprises a product. The product comprises a first removable concrete form having a concrete forming face and a first insulating panel insert having a first primary surface and an opposite second primary surface, wherein the second primary surface of the first insulating panel insert contacts the concrete forming face of the first removable concrete form. The product also comprises an elongate anchor member having an enlarged portion and an elongate portion, the elongate portion having a first end and an opposite second end, wherein the enlarged portion is disposed adjacent the first end and contacts the second primary surface of the first insulating panel insert and wherein the elongate portion extends through the first insulating panel insert and extends outwardly from the first primary surface of the first insulating panel insert. A method of using a removable insulated concrete form system is also disclosed.

First claim

What is claimed is:

1. A product comprising:
a first removable concrete form having a concrete forming face;
a first insulating panel insert having a first primary surface and an opposite second primary surface, wherein the second primary surface of the first insulating panel insert contacts the concrete forming face of the first removable concrete form;
an elongate anchor member having an enlarged portion and an elongate portion, the elongate portion having a first end and an opposite second end, wherein the enlarged portion is disposed on the second end and contacts the second primary surface of the first insulating panel insert; wherein the elongate portion extends through the first insulating panel insert and extends outwardly from the first primary surface of the first insulating panel insert and wherein the enlarged portion is attached to the elongate portion at the second end and extends radially outwardly therefrom;
a retaining member disposed on the elongate portion such that the first end of the elongate portion is received within the retaining member, wherein the retaining member has a first end and an opposite second end; and
a spacer member disposed on the elongate portion of the elongate anchor member between the retaining member and the first insulating panel insert, wherein the spacer member has a first end and an opposite second end, wherein the first end of the spacer member contacts the first primary surface of the first insulating panel insert and the second end of the spacer member contacts the first end of the retaining member.

2. The product of claim 1 , wherein the retaining member is selectively attachable to the elongate portion of the elongate anchor member.

3. The product of claim 1 further comprising:
a second removable concrete form having a concrete forming face; and
a second insulating panel insert having a first primary surface and an opposite second primary surface, wherein the second primary surface of the second insulating panel insert contacts the concrete forming face of the second removable concrete form and wherein the first primary surface of the second insulating panel insert is spaced from the first primary surface of the first insulating panel insert and define a concrete receiving space therebetween.

4. The product of claim 3 further comprising a quantity of plastic concrete disposed between the first primary surface of the first insulating panel insert and the first primary surface of the second insulating panel insert.

5. The product of claim 4 , wherein the first insulating panel insert is selectively removable from the quantity of plastic concrete after the quantity of plastic concrete has at least partially cured.

6. A method comprising:
placing a first removable concrete form having a concrete forming face;
providing a first insulating panel insert having a first primary surface and an opposite second primary surface;
providing an elongate anchor member having an enlarged portion and an elongate portion, the elongate portion having a first end and an opposite second end, wherein the enlarged portion is disposed on the second end and contacts the second primary surface of the first insulating panel insert, wherein the elongate portion extends through the first insulating panel insert and extends outwardly from the first primary surface of the first insulating panel insert, wherein the enlarged portion is attached to the elongate portion at the second end and extends radially outwardly therefrom, wherein a retaining member is disposed on the elongate portion such that the first end of the elongate portion is received within the retaining member, wherein the retaining member has a first end and an opposite second end, wherein a spacer member is disposed on the elongate portion of the elongate anchor member between the retaining member and the first insulating panel insert, wherein the spacer member has a first end and an opposite second end, wherein the first end of the spacer member contacts the first primary surface of the first insulating panel insert and the second end of the spacer member contacts the first end of the retaining member;
placing the first insulating panel insert so that the second primary surface contacts the concrete forming face of the first removable concrete form;
placing a quantity of plastic concrete in contact with the first insulating panel insert;
allowing the quantity of plastic concrete to partially cure;
removing the first removable concrete form; and
allowing the quantity of partially cured concrete to further cure in contact with the first insulating panel insert.

7. The method of claim 6 further comprising removing the first insulating panel insert from the quantity of further cured concrete.

8. The method of claim 6 , wherein the retaining member is selectively attachable to the elongate portion of the elongate anchor member.

9. A method comprising:
placing a first removable concrete form having a concrete forming face;
placing a second removable concrete form having a concrete forming face, wherein the second removable concrete form is spaced from the first removable concrete form;
providing a first insulating panel insert having a first primary surface and an opposite second primary surface;
providing an elongate anchor member having an enlarged portion and an elongate portion, the elongate portion having a first end and an opposite second end, wherein the enlarged portion is disposed on the second end and contacts the second primary surface of the first insulating panel insert, wherein the elongate portion extends through the first insulating panel insert and extends outwardly from the first primary surface of the first insulating panel insert, wherein the enlarged portion is attached to the elongate portion at the second end and extends radially outwardly therefrom, wherein a retaining member having a first end and an opposite end is disposed on the elongate portion such that the first end of the elongate portion is received within the retaining member, wherein a spacer member having a first end and an opposite second end is disposed on the elongate portion of the elongate anchor member between the retaining member and the first insulating panel insert, wherein the first end of the spacer member contacts the first primary surface of the first insulating panel insert and wherein the second end of the spacer member contacts the first end of the retaining member;
placing the first insulating panel insert so that the second primary surface contacts the concrete forming face of the first removable concrete form;
placing a second insulating panel insert so that it contacts the concrete forming face of the second removable concrete form, wherein the first and second insulating panel inserts are spaced from each other and define a concrete receiving space therebetween and wherein the retaining member is disposed in the concrete receiving space;
placing a quantity of plastic concrete in the concrete receiving space;
allowing the quantity of plastic concrete to partially cure;
removing the removable concrete forms; and
allowing the quantity of partially cured concrete to further cure disposed between the first and second insulating panel inserts.

10. The method of claim 9 further comprising removing the first insulating panel insert from the quantity of further cured concrete.

11. The method of claim 9 further comprising removing the first and second insulating panel inserts from the quantity of further cured concrete.

Assignees

• Ciuperca Romeo Ilarian

Inventors

• Ciuperca Romeo Ilarian

Classifications

• E04B2002/8688

  Scaffoldings or removable supports therefor · CPC title

• C04B28/08

  Slag cements · CPC title

• E04G2009/028

  with reinforcing ribs on the underside · CPC title

• E04G11/08 Primary

  Forms, which are completely dismantled after setting of the concrete and re-built for next pouring ({E04G11/062 takes precedence}; connecting or supporting means for forms E04G17/00; {walls made by casting, pouring, in situ made in permanent forms E04B2/84}) · CPC title

• C04B40/04

  Preventing evaporation of the mixing water (permanent coverings C04B41/00) · CPC title