Lubricants with molybdenum and their use for improving low speed pre-ignition

Patent metadata

Field	Value
Publication number	US-10280383-B2
Application number	US-201615147330-A
Country	US
Kind code	B2
Filing date	May 5, 2016
Priority date	Jul 16, 2015
Publication date	May 7, 2019
Grant date	May 7, 2019

Abstract

A lubricating oil composition and method of operating a boosted internal combustion engine. The lubricating oil composition has not more than 150 ppm sodium and includes a major amount of a base oil and an additive composition that includes one or more overbased calcium-containing detergents having a total base number of greater than 225 mg KOH/gram, in an amount sufficient to provide greater than 1100 ppm by weight to less than 2400 ppm by weight of calcium to the lubricating oil composition, and one or more molybdenum-containing compounds in an amount sufficient to provide at least about 80 ppm by weight molybdenum to the lubricating oil composition, all based on the total weight of the lubricating composition. The oil and method may reduce low-speed pre-ignition events in the boosted internal combustion engine relative to a number of low-speed pre-ignition events in the same engine lubricated with a reference lubricating oil.

First claim

What is claimed is:

1. A lubricating oil composition comprising:
greater than 50 wt. % of a base oil of lubricating viscosity, and an additive composition comprising:
one or more overbased calcium-containing detergents having a total base number of greater than 250 mg KOH/gram, measured by the method of ASTM D-2896, in an amount sufficient to provide 1200 ppm by weight to 1800 ppm by weight of calcium to the lubricating oil composition, based on a total weight of the lubricating oil composition, wherein the amount of calcium in the lubricating oil composition is no more than 1800 ppm, based on a total weight of the lubricating oil composition, and wherein the lubricating oil composition does not contain calcium phenate detergent having a total base number of 175 mg KOH/gram or less, and
one or more oil soluble molybdenum-containing compounds in an amount sufficient to provide 80 to 1000 ppm by weight molybdenum to the lubricating oil composition based on the total weight of the lubricating composition, wherein the one or more oil soluble molybdenum-containing compounds comprise one or more compounds selected from sulfur-free organomolybdenum complexes of organic amides, a molybdenum dithiocarbamate, a molybdenum dithiophosphate and mixtures thereof, and

wherein the lubricating oil composition contains not more than 150 ppm by weight of sodium and 50 ppm by weight to 1000 ppm by weight of phosphorus, based on the total weight of the lubricating oil composition, wherein the lubricating oil composition has a sulfur content of 0.4 wt. % or less, and the lubricating oil composition has a sulfur content of 2655 ppm by weight to 3705 ppm by weight provided to the lubricating oil composition by the additive composition, and a weight ratio of sulfur provided to the lubricating oil composition by the additive composition, to a weight of the molybdenum in the lubricating oil composition of 3.71:1 to 34.31:1.

2. The lubricating oil composition of claim 1 , wherein the one or more overbased calcium-containing detergents comprise a compound selected from an overbased calcium sulfonate detergent, an overbased calcium phenate detergent, and an overbased calcium salicylate detergent.

3. The lubricating oil composition of claim 1 , wherein the reduction of LSPI events is a 75% or greater reduction and the LSPI events are LSPI counts during 25,000 engine cycles, wherein the engine is operated at 2000 revolutions per minute with brake mean effective pressure of 18,000 kPa.

4. The lubricating oil composition of claim 1 , wherein the one or more oil soluble molybdenum-containing compounds comprise a sulfur-free organomolybdenum complex of an organic amide.

5. The lubricating oil composition of claim 1 , wherein the one or more oil soluble molybdenum-containing compounds comprise a molybdenum dithiocarbamate.

6. The lubricating oil composition of claim 1 , wherein the one or more oil soluble molybdenum-containing compounds comprise a molybdenum dithiophosphate.

7. The lubricating composition of claim 1 , wherein the one or more overbased calcium-containing detergents in the lubricating oil composition provide from 1400 to less than 1800 ppm by weight calcium to the lubricating oil composition based on a total weight of the lubricating oil composition.

8. The lubricating oil composition of claim 1 , wherein the lubricating oil composition has a sulfated ash content of less than about 1 wt. %.

9. The lubricating oil composition of claim 1 , wherein the lubricating oil composition is effective to reduce low-speed pre-ignition events in a boosted internal combustion engine lubricated with the lubricating oil composition relative to a number of low-speed pre-ignition events in the same engine lubricated with reference lubricating oil R-1, wherein reference lubricating oil R-1 contains one or more overbased calcium-containing detergents having a total base number of greater than 225 mg KOH/gram, in an amount sufficient to provide 2400 ppm by weight of calcium to the lubricating oil composition, based on a total weight of the lubricating oil composition, one or more molybdenum-containing compounds in an amount sufficient to provide 80 ppm by weight molybdenum to the lubricating oil composition based on the total weight of the lubricating composition and a sulfated ash content of 1.05 wt. %.

10. The lubricating oil composition of claim 1 , further comprising one or more components selected from the group consisting of friction modifiers, antiwear agents, dispersants, antioxidants, and viscosity index improvers.

11. The lubricating oil composition of claim 1 , wherein the greater than 50 wt. % of base oil is selected from the group consisting of Group II, Group III, Group IV, Group V base oils, and a combination of two or more of the foregoing, and wherein the greater than 50 wt. % of base oil is other than diluent oils that arise from provision of additive components or viscosity index improvers to the lubricating oil composition.

12. A method for reducing low-speed pre-ignition events in a boosted internal combustion engine comprising:
lubricating a boosted internal combustion engine with a lubricating oil composition comprising greater than 50 wt. % of a base oil of lubricating viscosity and
an additive composition comprising:
one or more overbased calcium-containing detergents having a total base number of greater than 250 mg KOH/g, measured by the method of ASTM D-2896, wherein a total amount of calcium from the overbased calcium-containing detergent ranges from 1200 ppm by weight to 1800 ppm by weight based on a total weight of the lubricating oil composition, wherein the amount of calcium in the lubricating oil composition is no more than 1800 ppm, based on a total weight of the lubricating oil composition, and wherein the lubricating oil composition does not contain calcium phenate detergent having a total base number of 175 mg KOH/gram or less, and
one or more oil soluble molybdenum-containing compounds in an amount sufficient to provide 80 to 1000 ppm by weight molybdenum to the lubricating oil composition, based on the total weight of the lubricating composition, wherein the one or more oil soluble molybdenum-containing compounds comprise one or more compounds selected from sulfur-free organomolybdenum complexes of organic amides, a molybdenum dithiocarbamate, a molybdenum dithiophosphate and mixtures thereof, and
wherein the lubricating oil composition contains not more than 150 ppm by weight of sodium and 50 ppm by weight to 1000 ppm by weight of phosphorus, based on the total weight of the lubricating oil composition, wherein the lubricating oil composition has a sulfur content of 0.4 wt. % or less, and the lubricating oil composition has a sulfur content of 2655 ppm by weight to 3705 ppm by weight provided to the lubricating oil composition by the additive composition, and a weight ratio of sulfur provided to the lubricating oil composition by the additive composition, to a weight of the molybdenum in the lubricating oil composition of 3.71:1 to 34.31:1, and operating the engine lubricated with the lubricating oil composition.

13. The method of claim 12 , wherein LSPI events are based on LSPI counts during 25,000 engine cycles, wherein the engine is operated at 2000 revolutions per minute (RPM) with brake mean effective pressure (BMEP) of 18,000 kPa.

14. The method of claim 13 , wherein the low-speed pre-ignition events in the boosted internal combustion engine lubricated with the lubricating oil composition are reduced relative to a number of low-speed pre-ignition events in the same engine lubricated with reference lubricating oil R-1, wherein reference lubrica

Assignees

• Afton Chemical Corp

Inventors

• Fletcher Kristin
• Lam William Y
• Yang Kongsheng
• Styer Jeremy

Classifications

• C10N2010/04

  Groups 2 or 12 · CPC title

• C10N2030/45

  Ash-less or low ash content · CPC title

• C10N2030/10

  Inhibition of oxidation, e.g. anti-oxidants · CPC title

• C10N2040/255

  Gasoline engines · CPC title

• C10N2040/25

  Internal-combustion engines · CPC title