Coating method for preventing bending phenomenon of substrate

Patent metadata

Field	Value
Publication number	US-10280336-B2
Application number	US-201515129416-A
Country	US
Kind code	B2
Filing date	Mar 31, 2015
Priority date	Mar 31, 2014
Publication date	May 7, 2019
Grant date	May 7, 2019

Abstract

The present invention relates to a coating method for preventing warpage of a substrate, and more specifically, to a coating method for preventing substrate warpage comprising forming two or more coating layers by coating the surface of a substrate with coating compositions having different densities, wherein at least one layer of the two or more coating layers is coated and cured with a coating composition containing a silsesquioxane composite polymer represented by a specific chemical formula, thereby not only preventing substrate warpage but also providing high surface hardness, excellent transparency, scratch resistance, water repellent characteristics, anti-fouling characteristics, anti-fingerprint property, thermal stability and gloss characteristics to the surface of the substrate.

First claim

What is claimed is:

1. A coating method for preventing substrate warpage comprising
forming two or more coating layers by coating the surface of a substrate with coating compositions having different densities,
wherein at least one layer of the two or more coating layers is coated and cured with a coating composition containing a silsesquioxane composite polymer represented by any one of the following chemical formulae 1 to 9:

Y is each independently O, NR 21 or [(SiO 3/2 R) 4+2n O], with the proviso that at least one is [(SiO 3/2 R) 4+2n O],
X is each independently R 22 or [(SiO 3/2 R) 4+2n R], with the proviso that at least one is [(SiO 3/2 R) 4+2n R],
R, R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , R 13 , R 14 , R 15 , R 16 , R 17 , R 18 , R 19 , R 20 , R 21 , and R 22 are each independently hydrogen; deuterium; halogen; amine group; epoxy group; cyclohexylepoxy group; (meth)acryl group; thiol group; isocyanate group; nitrile group; nitro group; phenyl group; alkyl group of C 1 ˜C 40 ; alkenyl group of C 2 ˜C 40 ; alkoxy group of C 1 ˜C 40 ; cycloalkyl group of C 3 ˜C 40 ; heterocycloalkyl group of C 3 ˜C 40 ; aryl group of C 6 ˜C 40 ; heteroaryl group of C 3 ˜C 40 ; aralkyl group of C 3 ˜C 40 ; aryloxy group of C 3 ˜C 40 ; or arylthiol group of C 3 ˜C 40 unsubstituted or substituted by deuterium, halogen, amine group, epoxy group, (meth)acryl group, thiol group, isocyanate group, nitrile group, nitro group, or phenyl group,
a and d are each independently an integer of 1 to 100,000,
b is each independently an integer of 1 to 500,
e is each independently 1 to 2, and
n is each independently an integer of 1 to 20.

2. The coating method for preventing substrate warpage of claim 1 , wherein the substrate is plastic, glass, metal thin film, timber or pulp.

3. The coating method for preventing substrate warpage of claim 2 , wherein the plastic is one or more selected from the group consisting of polyethylene (PE), polypropylene (PP), polystyrene (PS), polyethylene terephthalate (PET), polyamide (PA), polyester (PES), polyvinyl chloride (PVC), polyurethane (PU), polycarbonate (PC), polyvinylidene chloride (PVDC), polytetrafluoroethylene (PTFE), polyetheretherketone (PEEK), and polyetherimide (PEI).

4. The coating method for preventing substrate warpage of claim 1 , wherein the coating thickness of each of the coating layers is 0.01 to 500 um.

5. The coating method for preventing substrate warpage of claim 1 , wherein a is 3 to 1000, b is 1 to 500, and d is 1 to 500.

6. The coating method for preventing substrate warpage of claim 1 , wherein the weight average molecular weight of the silsesquioxane composite polymer is 1,000 to 1,000,000.

7. The coating method for preventing substrate warpage of claim 1 , wherein density difference between the coating compositions is at least 0.001 g/cm 3 or more.

8. The coating method for preventing substrate warpage of claim 1 , wherein the coating layers are formed on the both sides of the substrate.

9. The coating method for preventing substrate warpage of claim 1 , wherein the outermost layer of the coating layers is coated and cured with the coating composition containing the silsesquioxane composite polymer represented by any one of the chemical formulae 1 to 9.

10. The coating method for preventing substrate warpage of claim 1 , wherein all the coating layers are coated and cured with the coating compositions containing the silsesquioxane composite polymer represented by any one of the chemical formulae 1 to 9 having different densities.

11. The coating method for preventing substrate warpage of claim 1 , wherein the coating composition containing the silsesquioxane composite polymer comprises
the silsesquioxane composite polymer represented by any one of the chemical formulae 1 to 9;
an initiator; and
an organic solvent.

12. A warpage preventing substrate comprising two or more coating layers formed by coating its surface with coating compositions having different densities wherein at least one of the coating layers is formed with a coating composition containing a silsesquioxane composite polymer represented by any one of the following chemical formulae 1 to 9:

Y is each independently O, NR 21 or [(SiO 3/2 R) 4+2n O], with the proviso that at least one is [(SiO 3/2 R) 4+2n O],
X is each independently R 22 or [(SiO 3/2 R) 4+2n R], with the proviso that at least one is [(SiO 3/2 R) 4+2n R],
R, R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , R 13 , R 14 , R 15 , R 16 , R 17 , R 18 , R 19 , R 20 , R 21 , and R 22 are each independently hydrogen; deuterium; halogen; amine group; epoxy group; cyclohexylepoxy group; (meth)acryl group; thiol group; isocyanate group; nitrile group; nitro group; phenyl group; alkyl group of C 1 ˜C 40 ; alkenyl group of C 2 ˜C 40 ; alkyl group of C 1 ˜C 40 cycloalkyl group of C 3 ˜C 40 heterocycloalkyl group of C 3 ˜C 40 aryl group of C 6 ˜C 40 heteroaryl group of C 3 ˜C 40 aralkyl group of C 3 ˜C 40 aryloxy group of C 3 ˜C 40 ; or arylthiol group of C 3 ˜C 40 unsubstituted or substituted by deuterium, halogen, amine group, epoxy group, (meth)acryl group, thiol group, isocyanate group, nitrile group, nitro group, or phenyl group,
a and d are each independently an integer of 1 to 100,000,
b is each independently an integer of 1 to 500,
e is each independently 1 to 2, and
n is each independently an integer of 1 to 20.

13. The warpage preventing substrate of claim 12 , wherein the warpage preventing substrate is formed by the method described in claim 1 .

14. The warpage preventing substrate of claim 12 , wherein the substrate is plastic, glass, timber or pulp.

15. An article comprising the warpage preventing substrate described in claim 12 .

16. The article of claim 15 , wherein the article is a window covering substrate, protective film, or protective plate of display; wood furniture; interior and exterior wooden building materials; wood accessories; wooden public facilities; wall coverings, floorings, tiles, roofings, or windows of buildings or structures; cups, plates, or bowls; semiconductor manufacturing apparatus; cardboard or paper coated products; glass of motor vehicles; glasses; or glass used in optical products, electronics, or solar cells.

Assignees

• Dongjin Semichem Co Ltd

Inventors

• Shin Kyu Soon
• Jung Hee Jung
• Choi Seung Sock

Classifications

• B05D7/57

  the last layer being a clear coat · CPC title

• C09D183/04 Primary

  Polysiloxanes · CPC title

• C03C17/32

  with synthetic or natural resins (C03C17/30 takes precedence) · CPC title

• B05D2203/20

  Wood or similar material · CPC title

• B05D7/52

  Two layers · CPC title