Dip-forming latex composition and dip-formed article

Patent metadata

Field	Value
Publication number	US-10280291-B2
Application number	US-201515533146-A
Country	US
Kind code	B2
Filing date	Nov 30, 2015
Priority date	Dec 25, 2014
Publication date	May 7, 2019
Grant date	May 7, 2019

Abstract

A latex for dip forming and a sulfur-based crosslinking agent, and has a pH of 9.5-11, the latex containing a copolymer having 40-80% by weight of conjugated diene monomer units (A) that contain a butadiene unit and an isoprene unit, 10-45% by weight of ethylenically unsaturated nitrile monomer units (B), and 2-15% by weight of ethylenically unsaturated acid monomer units (C), the ratio between the butadiene unit content and the isoprene unit content being 40:60 to 95:5 expressed in terms of weight.

First claim

The invention claimed is:

1. A dip-forming latex composition comprising:
a dip-forming latex containing a copolymer containing 40 to 80% by weight of conjugated diene monomer units (A) formed only of a 1,3-butadiene unit and an isoprene unit in a weight ratio of 40:60 to 95:5 (1,3-butadiene unit:isoprene unit), 10 to 45% by weight of acrylonitrile monomer units (B), and 2 to 15% by weight of methacrylic acid monomer units (C);
0.1 to 2 parts by weight of sulfur in a form selected from the group consisting of powdered sulfur, flowers of sulfur, precipitated sulfur, colloidal sulfur, surface-treated sulfur, and insoluble sulfur with respect to 100 parts by weight of the total solid content in the dip-forming latex as a sulfur crosslinking agent; and
0.3 to 3 parts by weight of a vulcanization accelerator selected from the group consisting, of zinc diethyldithiocarbamate, zinc dibutyldithiocarbamate, 2-mercaptobenzothiazole, and zinc 2-mercaptobenzothiazole with respect to 100 parts by weight of the total solid content in the dip-forming latex,
wherein the dip-forming latex composition has a pH of 9.5 to 11, and a solid content concentration in a range of from 5 to 40% by weight.

2. The dip-forming latex composition according to claim 1 , wherein the copolymer contains other monomer units (D) other than the conjugated diene monomer units (A), the acrylonitrile monomer units (B), or the methacrylic acid monomer units (C), and a content of the other monomer units (D) is 10% by weight or less with respect to 100% by weight of total monomer units.

3. The dip-forming latex composition according to claim 1 , wherein the copolymer contains other monomer units (D) other than the conjugated diene monomer units (A), the acrylonitrile monomer units (B), or the methacrylic acid monomer units (C), and a content of the other monomer units (D) is 5% by weight or less with respect to 100% by weight of total monomer units.

4. The dip-forming latex composition according to claim 1 , wherein the copolymer is formed only of the conjugated diene monomer units (A), the acrylonitrile monomer units (B), and the methacrylic acid monomer units (C).

5. The dip-forming latex composition according to claim 1 , wherein a content of the conjugated diene monomer units (A) is 55 to 70% by weight with respect to 100% by weight of total monomer units in the copolymer.

6. The dip-forming latex composition according to claim 1 , wherein the 1,3-butadiene unit and the isoprene unit are present in a weight ratio of 48:52 to 80:20 (1,3-butadiene unit:isoprene unit).

7. The dip-forming latex composition according to claim 1 , wherein a content of the acrylonitrile monomer units (B) is 20 to 38% by weight with respect to 100% by weight of total monomer units in the copolymer.

8. The dip-forming latex composition according to claim 1 , wherein a content of the methacrylic acid monomer units (C) is 3 to 10% by weight with respect to 100% by weight of total monomer units in the copolymer.

9. The dip-forming latex composition according to claim 1 , further comprising 0.5 to 2 parts by weight of zinc oxide with respect to 100 parts by weight of the total solid content in the dip-forming latex.

10. A dip-formed article obtained by dip-forming the dip-forming latex composition according to claim 1 .

11. The dip-formed article according to claim 10 , having a thickness of 0.05 to 3 mm.

12. The dip-formed article according to claim 10 , obtained by an anode coagulant dipping method.

Assignees

• Zeon Corp

Inventors

• Kato Shinji

Classifications

• C08J2309/04

  Latex · CPC title

• C08F236/12

  with nitriles · CPC title

• B29C41/10

  by fluidisation · CPC title

• C08L9/04 Primary

  Latex · CPC title

• B29C41/14

  Dipping a core {(B29C41/10 takes precedence)} · CPC title