Method of molding a thermoplastic resin article and apparatus for molding same

Patent metadata

Field	Value
Publication number	US-10279539-B2
Application number	US-201816149321-A
Country	US
Kind code	B2
Filing date	Oct 2, 2018
Priority date	Mar 22, 2012
Publication date	May 7, 2019
Grant date	May 7, 2019

Abstract

Aimed at providing a method for molding a thermoplastic resin product and a molding apparatus therefor that enable productivity, transfer quality or the like to be improved. Provided is a method for molding a thermoplastic resin product that includes a heating step, a transfer step, a cooling step and a mold-releasing step, and wherein, in the heating step, a stamper is irradiated with infrared rays in a state where a cooling member is not irradiated with infrared rays, and at least in the final stage of the transfer step, the stamper and the cooling member are brought into contact.

First claim

The invention claimed is:

1. An apparatus for molding a thermoplastic resin product comprising:
a heating apparatus for conducting infrared radiation heating by using a light source;
a stamper that is radiatingly heated by infrared rays emitted from the light source;
a cooling member that is brought into contact with the stamper that has been radiatingly heated to cool the stamper;
a first mold having an advancing/retreating means that allows the cooling member to advance to or retreat from the irradiation path of infrared rays;
a second mold that holds a thermoplastic resin to which the structure of the shape-forming surface of the stamper is transferred; and
a stamp-holding means for holding the stamper in a relatively movable manner in order to allow the stamper and the cooling member to contact with or separate from each other;
wherein
in the state where the cooling member is retreated from the irradiation path of infrared rays, the stamper is irradiated with infrared rays emitted from the heating apparatus, thereby to radiatingly heat the stamper; and
at least in the final stage of the transfer, the stamper is brought into contact with the cooling member that has entered the irradiation path of infrared rays, whereby the cooling member reinforces the stamper.

2. The apparatus for molding the thermoplastic resin product according to claim 1 , wherein the stamper-holding means has an energizing means that energizes the stamper that is held in the direction of the thermoplastic resin and/or a pulling means that pulls the stamper that is held in an outward direction.

3. The apparatus for molding the thermoplastic resin product according to claim 1 , wherein the stamper-holding means has a supporting part that supports the stamper in the point contact and/or line contact state, a pressing part that presses the stamper and a moving means for moving the supporting part and/or the pressing part.

4. The apparatus for molding the thermoplastic resin product according to claim 1 , wherein the heating apparatus is provided with a light pipe which has a polygonal cross section, a light box which is connected to the light pipe and has a polygonal cross section, and a light source accommodated within the light box, and the shape of the cross section of the light pipe is a triangle, a square, a regular hexagon or a parallel hexagon and the shape of the cross section of the light box is a triangle, a square, a regular hexagon or a parallel hexagon.

5. The apparatus for molding the thermoplastic resin product according to claim 1 , wherein the cooling member shields the infrared rays.

6. The apparatus for molding the thermoplastic resin product according to claim 1 , wherein the stamper is held in the first mold via a heat-insulating member.

7. The apparatus for molding the thermoplastic resin product according to claim 1 , wherein the first mold is provided with a guiding means that guides the movement of the stamper and/or the cooling member.

8. The apparatus for molding the thermoplastic resin product according to claim 1 , wherein the cooling member is forcedly cooled.

Assignees

• Toyo Seikan Group Holdings Ltd

Inventors

• Kimura Satoo
• Aoya Masaki
• Iwasaki Tsutomu

Classifications

• B29C35/0805

  using electromagnetic radiation · CPC title

• B29C59/02 Primary

  by mechanical means, e.g. pressing {(B29C59/007 takes precedence; embossing expanded porous articles B29C44/5627)} · CPC title

• B29C2035/0822

  using IR radiation · CPC title

• B29D11/00269

  Fresnel lenses · CPC title

• B29K2101/12

  Thermoplastic materials · CPC title