Coating method and coating apparatus

Patent metadata

Field	Value
Publication number	US-10279368-B2
Application number	US-201514946875-A
Country	US
Kind code	B2
Filing date	Nov 20, 2015
Priority date	Nov 28, 2014
Publication date	May 7, 2019
Grant date	May 7, 2019

Abstract

A slit opening of a slit nozzle extends unidirectionally in a longitudinal direction from near the center of a circular substrate to near an outer edge of the substrate, and has a length in the longitudinal direction equal to or smaller than a radius of the substrate. When the slit nozzle discharges chemical onto the substrate, a rotary holder rotates the substrate and the slit nozzle relatively to each other about the center of the substrate. Accordingly, the chemical from the slit nozzle all adheres to a surface of the substrate to form an excellent liquid column and a chemical film on an almost entire surface of the substrate along the outer edge of the circular substrate. This yields satisfactory coating of the substrate with the chemical while waste chemical is suppressed.

First claim

What is claimed is:

1. A coating method of coating chemical, comprising:
a discharging step of discharging chemical onto a circular substrate with a slit nozzle having a slit opening;
a rotating step of rotating the substrate and the slit nozzle relatively to each other about the center of the substrate with a chemical discharging rotator during the discharging step of discharging the chemical with the slit nozzle, the slit opening extending unidirectionally in a longitudinal direction from near the center of the substrate to near an outer edge of the substrate, and having a length in the longitudinal direction being equal to or smaller than a radius of the substrate;
a first moving step of moving a gas nozzle by a gas nozzle moving unit above an overlap or a clearance of a chemical film generated between a start point and an end point of chemical discharge or an extension of the overlap or the clearance;
a gas blowing step of blowing gas from the gas nozzle above the substrate directly onto the chemical film formed on the substrate after the discharging step of discharging the chemical;
a second moving step of moving the gas nozzle in a radial direction of the substrate by the gas nozzle moving unit during the gas blowing step of blowing the gas directly from the gas nozzle; and
rotating the substrate and the slit nozzle relatively to each other by one time and performing planarization by blowing the gas to at least the overlap or the clearance of the chemical film.

2. The coating method according to claim 1 , wherein
the gas contains solvent vapor.

3. The coating method according to claim 1 , wherein
a first end face of the slit opening adjacent to the outer edge of the substrate is disposed inside the outer edge of the substrate.

4. The coating method according to claim 1 , wherein
a second end face of the slit opening adjacent to the center of the substrate is disposed outside the center of the substrate.

5. The coating method according to claim 3 , wherein
a second end face of the slit opening adjacent to the center of the substrate is disposed outside the center of the substrate.

6. The coating method according to claim 1 , wherein
the slit opening is wider from near the center of the substrate to near the outer edge of the substrate.

7. The coating method according to claim 1 , wherein
the slit nozzle has a discharge amount of chemical gradually increasing from near the center of the substrate to near the outer edge of the substrate.

8. The coating method according to claim 7 , wherein
the slit nozzle has a gap between the slit opening thereof and a surface of the substrate gradually increasing from near the center of the substrate to near the outer edge of the substrate.

9. The coating method according to claim 1 , wherein
the chemical discharging rotator is rotated by less than 360 degrees.

10. The coating method according to claim 1 , wherein
the chemical has viscosity of 300 cP or more and 10000 cP or less.

11. The coating method according to claim 1 , comprising
performing said planarization by blowing the gas to at least said clearance of the chemical film generated between the start point and the end point of chemical discharge.

Assignees

• Screen Holdings Co Ltd

Inventors

• Ogura Hiroyuki

Classifications

• H10P72/0448

  Apparatus for applying a liquid, a resin, an ink or the like · CPC title

• G03F7/162

  Coating on a rotating support, e.g. using a whirler or a spinner · CPC title

• B05D1/005

  Spin coating · CPC title

• B05B13/0442

  Installation or apparatus for applying liquid or other fluent material to separate articles rotated during spraying operation · CPC title

• B05B13/0421

  with rotating spray heads · CPC title