Power tool and control method thereof

Patent metadata

Field	Value
Publication number	US-10277064-B2
Application number	US-201615578088-A
Country	US
Kind code	B2
Filing date	Jun 3, 2016
Priority date	Jun 3, 2015
Publication date	Apr 30, 2019
Grant date	Apr 30, 2019

Abstract

A power toolcapable of being balance powered by multiple battery packs is provided. A power tool comprising: a motor; a first battery pack; a second battery pack; a first battery receptacle for receipt of the first battery pack; a second battery receptacle for receipt of the second battery pack; a first switch device for connecting to the first battery pack and the motor; a second switch device for connecting to the second battery pack and the motor; and a controller operable to send a signal to cause the switch device opened so as to disconnect the battery pack and the motor when the voltage of the switch device is less than a control voltage.

First claim

What is claimed is:

1. A power tool, comprising:
a motor;
a first battery pack having a first battery;
a second battery pack having a second battery connected in parallel with the first battery;
a first battery receptacle for receipt of the first battery pack;
a second battery receptacle for receipt of the second battery pack;
a first switch device being connected between the first battery and the motor to form a first electrical connection between the first battery and the motor or cut off the first electrical connection between the first battery and the motor;
a second switch device being connected between the second battery and the motor to form a second electrical connection between the second battery and the motor or cut off the second electrical connection between the second battery and the motor;
a controller to
detect a first voltage drop across the first switch device along the current direction, and control the first switch device opened to cut off the first electrical connection between the second battery and the motor when the first voltage drop is less than a first control voltage;
detect a second voltage drop across the second switch device along the current direction, and control the second switch device opened to cut off the electrical connection between the second battery and the motor when the second voltage drop is less than a second control voltage, detect a voltage of the first battery pack, and cut off the connection of the first battery pack and the motor when the voltage of the first battery pack is less than a first voltage threshold; and
detect a voltage of the second battery pack, and cut off the connection of the second battery pack and the motor when the voltage of the second battery pack is less than a second voltage threshold.

2. The power tool of claim 1 , wherein the first control voltage value is greater than zero.

3. The power tool of claim 1 , wherein the first switch device is field effect transistor.

4. The power tool of claim 1 , wherein the second switch device is afield effect transistor.

5. The power tool of claim 1 , wherein the first switch device is electrically connected to the second switch device such that the first battery pack and the second battery pack are connected in a parallel when both of the first switch device and the second switch devices are on.

6. The power tool of claim 1 , wherein the first battery pack and the second battery pack are lithium cell and have the same nominal voltage and the same battery pack interface.

7. The power tool of claim 1 , wherein the power tool is mower which comprises a body, the first battery receptacle and the second battery receptacle are set in a line on the body.

8. A power tool connected with a plurality of battery packs each having a positive electrode and a negative electrode thereof, the power tool comprising:
a plurality of battery receptacles each including a positive terminal connecting the positive electrode of the battery pack and a positive node, and a negative terminal connecting the negative electrode of the battery pack and a negative node,
a plurality of switch devices for the respective battery receptacles, each of the switch devices including a first switch terminal connected with the negative node, and a second switch terminal connected with the negative terminal of the battery receptacle;
a motor connected between the positive node and the negative node;
a controller to detect a voltage drop between the first switch terminal and the second switch terminal of a respective switch device along the current direction, and control the switch device opened to cut off the electrical connection between the first switch terminal and the second switch terminal when the voltage drop of the switch device is less than a control voltage.

9. The power tool of claim 8 , wherein the predetermined value is greater than zero.

10. The power tool of claim 8 , wherein the switch device is a field effect transistor.

11. The power tool of claim 8 , wherein the first battery pack and the second battery pack are lithium cell and have the same nominal voltage and the same battery pack interface.

12. A method of controlling a power tool with a plurality of battery packs each having a positive electrode and a negative electrode, the power tool comprising:
a plurality of battery receptacles each including a positive terminal connecting the positive electrode of the battery pack and a positive node, and a negative terminal connecting the negative electrode of the battery pack and a negative node;
a plurality of switch devices each connected in series with the respective battery pack and the power tool, the switch device including a first switch terminal connected with the negative node and a second switch terminal connected with the negative terminal of the battery receptacle;
a motor connected between the negative node and the positive node;
and a controller controlling the switch device and the motor, the method comprising:
closing the plurality of switch devices;
detecting a voltage drop between the first switch terminal and the second switch terminal of each of the switch devices along the current direction,
determining if the voltage drop across the respective switch device is less than a control voltage; and
controlling the switch device opened to disconnect the battery pack with the motor when the voltage drop of the switch device is less than the control voltage.

13. The method of claim 12 , wherein the predetermined value is greater than zero.

14. The method of claim 12 , wherein the plurality of switch devices are connected in parallel, the plurality of battery packs a replaced in a parallel configuration.

15. The method of claim 12 , further comprising,
detecting a current voltage of a respective battery pack by the controller,
interrupting the connection of the battery pack and the motor when the current voltage of the battery pack detected is less than a voltage threshold.

16. The method of claim 12 , wherein the first battery pack and the second battery pack are lithium cells with a same nominal voltage and as a same battery pack interface.

Assignees

• Nanjing Chervon Ind Co Ltd
• Chervon Hk Ltd

Inventors

• Geng Zheng

Classifications

• G01R19/16542

  for batteries (charge condition monitoring in G01R31/36) · CPC title

• H01M2220/30

  Batteries in portable systems, e.g. mobile phone, laptop · CPC title

• A01D34/006

  Control or measuring arrangements · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• G01R31/3835

  involving only voltage measurements · CPC title