Battery wireless charging system

Patent metadata

Field	Value
Publication number	US-10277055-B2
Application number	US-201615055063-A
Country	US
Kind code	B2
Filing date	Feb 26, 2016
Priority date	Feb 26, 2015
Publication date	Apr 30, 2019
Grant date	Apr 30, 2019

Abstract

A system for wirelessly charging an electrical energy storage device such as an electrochemical cell or battery pack is described. The system comprises a transmitting base unit having a charging tray that is capable of wirelessly transmitting electrical power received from an external electrical energy source. In addition, the system comprises an electrical energy capture assembly that is electrically incorporatable with an energy storage device. The energy capture assembly comprises a receiving coil that is electrically connected to various sub-circuits that condition and modify the wirelessly received electrical energy so that it re-charges the energy storage device. The system is primarily designed to be used with electrical power that is wirelessly transmitted by near field magnetic induction. The circuitry of the system is designed to accommodate for fluctuations in magnitude of wirelessly transmitted electrical power. In addition, system is designed to optimally utilize wireless near field magnetic induction electrical power.

First claim

What is claimed is:

1. A base unit for wirelessly charging an electrical energy storage device, the base unit comprising:
a) a housing comprising a housing upper surface and a housing lower surface, wherein a tray portion of the housing is configured to contain at least one electrical energy storage device that is intended to be charged, the tray portion of the housing comprising a tray platform that resides in a first plane and is recessed inwardly from the housing upper surface towards the housing lower surface;
b) an electrical energy supply unit positioned inside the housing and being electrically connectable to an external electrical power supply;
c) a main circuit board positioned inside the housing and being electrically powered by the electrical energy supply unit; and
d) an antenna circuit board positioned inside the housing and being electrically connected to the main circuit board, wherein the antenna circuit board supports a wireless energy transmitting antenna comprising a resonant inductor coil that resides in a second plane spaced from the first plane of the tray platform, the resonant inductor coil being configured to wirelessly transmit electrical energy to charge an electrical energy storage device supported on the tray platform,
e) wherein the first plane of the tray platform and the second plane of the resonant inductor coil are parallel to and aligned with each other.

2. The base unit of claim 1 , wherein the main circuit board supports an electrical energy transmitting circuit, the electrical energy transmitting circuit comprising a power management sub-circuit having a first integrated circuit electrically connected to a clock signal circuit comprising an AND gate, a NAND gate, a first field emission transistor, and a second field emission transistor.

3. The base unit of claim 2 , wherein the electrical energy transmitting circuit comprises an inverter sub-circuit that is electrically connected to the antenna circuit board, and wherein the wireless energy transmitting antenna supported on the antenna circuit board and comprising the resonant inductor coil is electrically connected to a first set of field emission transistors (Q 9 , Q 12 ) and a second set of field emission transistors (Q 10 , Q 11 ), and wherein alternating open and closed positions of the respective first and second sets of field emission transistors causes an electrical power having an alternating current to flow across the resonant inductor coil.

4. The base unit of claim 3 , wherein the electrical energy transmitting circuit comprises a pulse width modulator sub-circuit electrically connected to the inverter sub-circuit, the pulse width modulator sub-circuit comprising a clock resonator source and the AND gate electrically connected in parallel with the NAND gate, and wherein the pulse width modulator sub-circuit is configured to provide a clock reference signal to the inverter sub-circuit.

5. The base unit of claim 1 , wherein the tray portion of the housing comprises a tray perimeter sidewall that extends from the housing upper surface to the tray platform.

6. The base unit of claim 1 , wherein the tray platform is spaced from the antenna circuit board by a first gap that ranges from about 0.1 mm to about 5 mm.

7. The base unit of claim 1 , wherein the housing lower surface comprises a contoured lower surface portion disposed between a first foot that is spaced apart from a second foot.

8. The base unit of claim 7 , wherein the antenna circuit board is spaced from the first foot by a second gap that ranges from about 2.5 cm to about 10 cm.

9. The base unit of claim 5 , wherein the tray perimeter sidewall extends from the housing upper surface to the tray platform at an angle ranging from about 10° to about 90° with respect to a plane of the housing upper surface.

10. The base unit of claim 5 , wherein the tray perimeter sidewall and the tray platform are not provided with a resonant inductor coil.

11. The base unit of claim 1 , wherein the tray platform comprises a tray platform perimeter residing along the first plane, and wherein, with respect to an imaginary projection of the tray platform onto the resonant inductor coil, an outer perimeter of the resonant inductor coil extends laterally outwardly beyond the tray platform perimeter.

12. The base unit of claim 11 , wherein the resonant inductor coil has a spiral shape residing in the second plane.

13. The base unit of claim 11 , wherein the outer perimeter of the resonant inductor coil extends laterally outwardly beyond the tray platform perimeter by a distance that ranges from about 1 mm to about 10 mm.

14. The base unit of claim 1 , wherein the tray portion of the housing has a depth measured from the tray upper surface to the tray platform that ranges from about 0.5 cm to about 25 cm.

15. A base unit for wirelessly charging an electrical energy storage device, the base unit comprising:
a) a housing comprising a housing upper surface and a housing lower surface, wherein a tray portion of the housing is configured to contain at least one electrical energy storage device that is intended to be charged, the tray portion of the housing comprising a tray platform residing in a first plane and being recessed inwardly from the housing upper surface towards the housing lower surface, wherein the tray platform comprises a tray platform perimeter residing in the first plane;
b) an electrical energy supply unit positioned inside the housing and being electrically connectable to an external electrical power supply;
c) a main circuit board positioned inside the housing and being electrically powered by the electrical energy supply unit; and
d) an antenna circuit board positioned inside the housing and being electrically connected to the main circuit board, wherein the antenna circuit board supports a wireless energy transmitting antenna comprising a resonant inductor coil residing in a second plane spaced from the first plane of the tray platform, the resonant inductor coil being configured to wirelessly transmit electrical energy to charge an electrical energy storage device supported on the tray platform,
e) wherein the first plane of the tray platform and the second plane of the resonant inductor coil are parallel to and aligned with each other, and wherein, with respect to an imaginary projection of the tray platform onto the resonant inductor coil, an outer perimeter of the resonant inductor coil extends laterally outwardly beyond the tray platform perimeter by a distance that ranges from about 1 mm to about 10 mm.

16. The base unit of claim 15 , wherein the resonant inductor coil has a spiral shape residing in the second plane.

17. The base unit of claim 15 , wherein the tray perimeter sidewall and the tray platform are not provided with a resonant inductor coil.

18. The base unit of claim 15 , wherein the tray portion of the housing has a depth measured from the tray upper surface to the tray platform that ranges from about 0.5 cm to about 25 cm.

19. A base unit for wirelessly charging an electrical energy storage device, the base unit comprising:
a) a housing comprising a housing upper surface and a housing lower surface, wherein a tray portion of the housing is configured to contain at least one electrical energy storage device that is intended to be charged, the tray portion of the housing comprising a tray platform residing in a first plane and being recessed inwardly from the housing upper surface towards the housing lower surface, wherein the tray platform comprises a tray platform perimeter re

Assignees

• Electrochem Solutions Inc
• Greatbatch Ltd

Inventors

• Peterson Brian R
• Jankins Eric
• Robnett Ronald H

Classifications

• H02J7/731 Primary

  specially adapted for holding portable devices containing batteries (H02J7/751 takes precedence) · CPC title

• H02J7/00

  Circuit arrangements for charging or discharging batteries or for supplying loads from batteries · CPC title

• H02J50/10

  using inductive coupling · CPC title

• H02J50/90

  involving detection or optimisation of position, e.g. alignment · CPC title

• H02J7/0044

  Electricity · mapped topic