Flexible battery cell

Patent metadata

Field	Value
Publication number	US-10276887-B2
Application number	US-201515102958-A
Country	US
Kind code	B2
Filing date	Jan 5, 2015
Priority date	Jan 6, 2014
Publication date	Apr 30, 2019
Grant date	Apr 30, 2019

Abstract

Disclosed herein is a battery cell having an electrode assembly including one or more unit cells mounted in a variable cell case in a state in which the electrode assembly is impregnated with an electrolyte, wherein at least one of the unit cells includes a flexible electrode that can be bent or curved, an electrode current collector of the flexible electrode includes a first surface, to which an electrode active material is applied, and a second surface, to which no electrode active material is applied, the second surface being opposite to the first surface, and the second surface is provided with a mesh for improving flexibility of the electrode.

First claim

The invention claimed is:

1. A battery cell having an electrode assembly comprising two or more unit cells mounted in a variable cell case in a state in which the electrode assembly is impregnated with an electrolyte, wherein at least one of the unit cells comprises a flexible electrode that can be bent or curved, an electrode current collector of the flexible electrode comprises a first surface, to which an electrode active material is applied, and a second surface, to which no electrode active material is applied, the second surface being opposite to the first surface, and the second surface is provided with a pattern for improving flexibility of the electrode, wherein the pattern is a relief or an intaglio, wherein the relief or the intaglio is a polygon, wherein the flexible electrode is located at an outermost side of the electrode assembly such that the pattern of the second surface of the electrode current collector contacts an inner surface of the cell case, and wherein only the flexible electrode at the outermost side has a surface provided with a pattern.

2. The battery cell according to claim 1 , wherein the electrode assembly is configured to have a structure in which two or more unit cells are sequentially stacked or a structure in which two or more unit cells are folded using a long sheet-type separation film.

3. The battery cell according to claim 1 , wherein each of the unit cells is a full cell configured to have a structure in which a first electrode, a separator, and a second electrode are sequentially stacked or a bi-cell configured to have a structure in which a first electrode, a separator, a second electrode, a separator, and a first electrode are sequentially stacked.

4. The battery cell according to claim 3 , wherein at least one of the unit cells is configured to have a structure in which the first electrode or the second electrode is a flexible electrode.

5. The battery cell according to claim 1 , wherein the pattern is formed in a portion of the second surface.

6. The battery cell according to claim 5 , wherein the portion of the second surface is a remaining portion of the second surface excluding an area of the second surface near one end of the second surface, at which electrode tabs of the flexible electrode are located, and the opposite end of the second surface, which is equivalent to 1% to 90% an entire area of the second surface.

7. The battery cell according to claim 1 , wherein the cell case is a pouch-shaped case made of a laminate sheet comprising a metal layer and a resin layer.

8. A battery pack comprising a battery cell according to claim 1 as a unit battery.

9. A device comprising a battery pack according to claim 8 as a power source.

10. The device according to claim 9 , wherein the device is selected from among a mobile phone, a portable computer, a smart phone, a smart pad, a tablet PC, and a netbook computer.

11. The battery cell according to claim 1 , wherein the pattern is formed in a portion of the second surface excluding a non-patterned area of the second surface near one end of the second surface, at which electrode tabs of the flexible electrode are located, and the opposite end of the second surface, wherein the non-patterned area is 30% or more of the entire area of the second surface.

12. The battery cell according to claim 11 , wherein the non-patterned area is 40% or more of the entire area of the second surface.

13. The battery cell according to claim 12 , wherein the non-patterned area is 50% or more of the entire area of the second surface.

14. A battery cell having an electrode assembly comprising two or more unit cells mounted in a variable cell case in a state in which the electrode assembly is impregnated with an electrolyte, wherein at least one of the unit cells comprises a flexible electrode that can be bent or curved, an electrode current collector of the flexible electrode comprises a first surface, to which an electrode active material is applied, and a second surface, to which no electrode active material is applied, the second surface being opposite to the first surface, and the second surface is provided with a pattern for improving flexibility of the electrode, wherein the pattern is a porous mesh structure comprising a plurality of pores, and wherein the pores of the porous mesh structure are recesses formed in the electrode current collector so as to be depressed in a thickness direction without extending through the entire thickness direction of the electrode current collector, wherein the flexible electrode is located at an outermost side of the electrode assembly such that the pattern of the second surface of the electrode current collector contacts an inner surface of the cell case, and wherein only the flexible electrode at the outermost side has a surface provided with a pattern.

15. The battery cell according to claim 14 , wherein the porous mesh structure is configured such that each of the pores has a diameter of 0.1 mm to 1 mm.

16. The battery cell according to claim 14 , wherein the porous mesh structure is configured such that the pores are arranged at intervals equivalent to 300% to 1000% a diameter of each of the pores.

17. The battery cell according to claim 14 , wherein the cell case is provided at a portion of an inner surface thereof with a porous pattern configured to be brought into tight contact with the pattern formed in the second surface.

Assignees

• Lg Chemical Ltd

Inventors

• Kim Seong Min
• Lee Jin Soo
• Sung Joo Hwan
• Yoon Sung Pil
• Kang Jung Koo
• Kim Ju Bin
• Lim Hae Jin
• Woo Seunghe

Classifications

• H01M50/105

  Pouches or flexible bags · CPC title

• H01M50/211

  adapted for pouch cells · CPC title

• H01M50/119

  Metals · CPC title

• H01M50/121

  Organic material · CPC title

• H01M4/13

  Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof · CPC title