Composite cathode active material, method of preparing the composite cathode active material, and cathode and lithium battery each including the composite cathode active material

Patent metadata

Field	Value
Publication number	US-10276862-B2
Application number	US-201314051600-A
Country	US
Kind code	B2
Filing date	Oct 11, 2013
Priority date	Oct 25, 2012
Publication date	Apr 30, 2019
Grant date	Apr 30, 2019

Abstract

A composite cathode active material, a method of preparing the composite cathode active material, and a cathode and a lithium battery each including the composite cathode active material. The composite cathode active material includes a core including a lithium intercalatable oxide which enables intercalation and deintercalation of lithium; and a coating layer disposed on at least a portion of the core, wherein the conductive layer includes a lithium metal oxide which is an inactive lithium ion conductor, and wherein the lithium metal oxide contains a metal which has an atomic weight of 27 Daltons or more and is selected an element of Groups 3 to 14 of the Periodic Table of the Elements.

First claim

What is claimed is:

1. A composite cathode active material particle, comprising:
a core comprising a lithium intercalatable oxide which enables intercalation and deintercalation of lithium; and
a coating layer disposed on at least a portion of the core,
wherein the coating layer comprises a lithium metal oxide that is inactive with respect to an electrode reaction and that is a lithium ion conductor,
wherein the lithium metal oxide is represented by Formula 1:
Li x MO y   Formula 1

wherein
4≤x≤6, 4≤y≤6, and
M is Si, Sc, Y, Ti, Hf, V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, Fe, Ru, Os, Co, Rh, Ir, Ni, Cu, Zn, Ga, In, Tl, Ge, Sn, or Pb, and
the lithium metal oxide has a crystallinity of 50% to 99.9%.

2. The composite cathode active material of claim 1 , wherein the lithium metal oxide is represented by Formula 2:
Li 4 MO 4   Formula 2

wherein M is Si, Ge, Ti, Mo, Zn, V, Cr, Mn, Fe, Co, Ni, Cu, Ga, Zr, Nb, Tc, Ru, Rh, Pd, Ag, Cd, Sn, W, or Hf.

3. The composite cathode active material of claim 1 , wherein the lithium metal oxide includes one or more of Li 4 SiO 4 , Li 4 TiO 4 or Li 4 GeO 4 .

4. The composite cathode active material of claim 1 , wherein an ion conductivity of the lithium metal oxide is 10 −9 Siemens per centimeter to 10 −6 Siemens per centimeter at a temperature of 100° C.

5. The composite cathode active material of claim 1 , wherein an amount of the lithium metal oxide included in the coating layer of the composite cathode active material is in a range of greater than 0 to 5 weight percent, based on a total weight of the composite cathode active material.

6. The composite cathode active material of claim 1 , wherein, when determined by X-ray photoelectron analysis of a surface of the lithium metal oxide, a metal content of the lithium metal oxide with respect to an entire surface composition of the composite cathode active material is 8 atomic percent or less.

7. The composite cathode active material of claim 1 , wherein the lithium intercalatable oxide of the core comprises a compound represented by Formula 3:
p Li 2 MO 3 -(1 −p )LiMeO 2   Formula 3

wherein 0<p≤0.8,
M comprises at least one of Ru, Rh, Pd, Os, Ir, Pt, Mg, Ca, Sr, Ba, Ti, Zr, Nb, Mo, W, Zn, Al, Si, Ni, Mn, Cr, Fe, Mg, Sr, V, or a rare earth element, and
Me comprises at least one of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Al, Mg, Zr, or B.

8. The composite cathode active material of claim 1 , wherein the lithium intercalatable oxide of the core comprises a compound represented by Formula 4:
Li[Li x Me y ]O 2+d   Formula 4

wherein x+y=1, 0<x<1, 0≤d≤0.1, and
Me comprises at least one of Mn, V, Cr, Fe, Co, Ni, Zr, Re, Al, B, Ge, Ru, Sn, Ti, Nb, Mo, or Pt.

9. The composite cathode active material of claim 1 , wherein the lithium intercalatable oxide of the core comprises a compound represented by Formula 5:
Li[Li x Ni a Co b Mn c ]O 2+d   Formula 5

wherein x+a+b+c=1, 0<x<1, 0<a<1, 0<b<1, 0<c<1, and 0≤d≤0.1.

10. The composite cathode active material of claim 1 , wherein the lithium intercalatable oxide of the core comprises a compound represented by Formula 6:
p Li 2 MnO 3 -(1 −p )LiNi a Co b Mn c O 2   Formula 6

wherein 0<p<1, 0<a<1, 0<b<1, 0<c<1, and a+b+c=1.

11. The composite cathode active material of claim 1 , wherein the lithium intercalatable oxide of the core comprises a compound represented by Formula 7:
x Li 2 MO 3 - y LiMeO 2 - z Li 1+d M′ 2−d O 4   Formula 7

wherein x+y+z=1, 0<x<1, 0<y<1, 0<z<1, and 0≤d≤0.33,
M comprises at least one of Mg, Ca, Sr, Ba, Ti, Zr, Nb, Mo, W, Zn, Al, Si, Ni, Mn, Cr, Fe, Mg, Sr, V, or a rare earth element,
Me comprises at least one of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Al, Mg, Zr, or B, and
M′ comprises at least one of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Al, Mg, Zr, or B.

12. The composite cathode active material of claim 1 , wherein the lithium intercalatable oxide of the core comprises a compound represented by any one of Formulas 8 to 12:
Li x Co 1−y M y O 2−a X a   Formula 8

Li x Co 1−y−z Ni y M z O 2−a X a   Formula 9

Li x Mn 2−y M y O 4−a X a   Formula 10

Li x CO 2−y M y O 4−a X a   Formula 11

Li x Me y M z PO 4−a X a   Formula 12

wherein in Formulas 8 to 12, 0.90≤x≤1.1, 0≤y≤0.9, 0≤z≤0.5, 1−y−z>0, 0≤α≤2,
Me comprises at least one of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Al, Mg, Zr, or B,
M comprises at least one of Mg, Ca, Sr, Ba, Ti, Zr, Nb, Mo, W, Zn, Al, Si, Ni, Mn, Cr, Fe, Mg, Sr, V, or a rare earth element, and
X comprises at least one of O, F, S, or P.

13. The composite cathode active material of claim 1 , wherein the lithium intercalatable oxide of the core comprises a compound represented by Formula 13:
Li x M y M′ z PO 4−d X d   Formula 13

wherein 0.9≤x≤1.1, 0<y≤1, 0≤z≤1, 1.9≤x+y+z≤2.1, 0≤d≤0.2;
M comprises at least one of Fe, Mn, Ni, Co;
M′ comprises at least one of Mg, Ca, Sr, Ba, Ti, Zr, Nb, Mo, W, Zn, Al, or Si; and
X comprises at least one of S, or F.

14. A cathode comprising the composite cathode active material of claim 1 .

15. A lithium battery comprising the cathode of claim 14 .

16. A method of preparing a composite cathode active material, the method comprising:
combining
a lithium metal oxide that is inactive with respect to an electrode reaction and that is a lithium ion conductor, and
a lithium intercalatable oxide to form a coating layer comprising the lithium metal oxide on a core particle, which comprises the lithium intercalatable oxide, to manufacture the composite cathode active material,

wherein the lithium metal oxide is represented by Formula 1:
Li x MO y   Formula 1

wherein
4≤x≤6, 4≤y≤6,
M is Sc, Y, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, Fe, Ru, Os, Co, Rh, Ir, Ni, Cu, Zn, Ga, In, Tl, Ge, Sn, or Pb, and
the lithium metal oxide has a crystallinity of 50% to 99.9%.

17. The method of claim 16 , wherein the combining comprises a dry method.

18. The method of claim 17 , wherein the dry method comprises a ball mill method, a hybridization method, or a mechanofusion method.

19. The method of claim 16 , wherein the combining comprises a wet method.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Mun Jun-Young
• Park Jin-Hwan
• Kim Gue-Sung
• Park Jun-Ho
• Yoon Jae-Gu

Classifications

• H01M4/366 Primary

  as layered products · CPC title

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/525 Primary

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• H01M4/5825

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title