Robotic arm

Patent metadata

Field	Value
Publication number	US-10274505-B2
Application number	US-201615236185-A
Country	US
Kind code	B2
Filing date	Aug 12, 2016
Priority date	Nov 7, 2011
Publication date	Apr 30, 2019
Grant date	Apr 30, 2019

Abstract

An analytical laboratory system and method for processing samples is disclosed. A sample container is transported from an input area to a distribution area by a gripper comprising a means for inspecting a tube. An image is captured of the sample container. The image is analyzed to determine a sample container identification. A liquid level of the sample in the sample container is determined. A scheduling system determines a priority for processing the sample container based on the sample container identification. The sample container is transported from the distribution area to a subsequent processing module by the gripper.

First claim

What is claimed is:

1. An assembly comprising:
a robotic arm having a gripper unit configured to grip a sample container, wherein the robotic arm is configured to move in three dimensions, thereby transporting the gripped sample container;
a chamber coupled to the robotic arm, the chamber comprising a chamber wall;
an image acquisition device physically coupled to the chamber wall and to the robotic arm comprising:
a tube presence detection unit coupled to the chamber wall on an exterior portion of the chamber, the tube presence detection unit configured to acquire images of the sample container during the transporting to the griped sample container;
a sample container identification unit coupled to the chamber wall on an interior portion of the chamber and configured to acquire an image of the gripped sample container during transporting; and
a liquid level detection unit coupled to the chamber wall on an interior portion of the chamber and comprising an optical emitter and an optical detector, configured to acquire a liquid level within the gripped sample container when the gripped sample container is positioned between the optical emitter and the optical detector; and
an image analysis device in communication with the image acquisition device, wherein the image analysis device is configured to determine identifying information associated with the sample container and a liquid level of a sample in the sample container.

2. The assembly of claim 1 , wherein the image acquisition device is a first image acquisition device, and wherein the assembly comprises a second image acquisition device configured to capture a second image of a plurality of sample containers, wherein the second image is analyzed to determine a second sample container in the plurality of sample containers to grip with the gripper unit.

3. The assembly of claim 1 , wherein the image analysis device is configured to determine a physical characteristic of the sample container.

4. The assembly of claim 3 , wherein the physical characteristic of the sample container comprises a shape of the sample container.

5. The assembly of claim 3 , wherein the physical characteristic of the sample container comprises a type of the sample container.

6. The assembly of claim 1 , wherein the image analysis device is configured to analyze the image and the acquired liquid level to calculate a weight of the sample container, while the sample container is being transported by the gripper unit.

7. The assembly of claim 1 , wherein the image acquisition device is horizontally offset from the gripped sample container.

8. The assembly of claim 1 , wherein the optical emitter and the optical detector are located adjacent to, and on opposites sides of the sample container when the liquid level is acquired by the liquid level detection unit.

9. A method for processing a sample
detecting a presence of a sample container with a tube presence detection unit coupled to a chamber wall on an exterior portion of a chamber;
gripping a sample container with a gripper unit of a robotic arm, wherein the robotic arm is configured to move in three dimensions to transport the gripped sample container;
lifting the sample container to an analysis position within the chamber;
acquiring an image of the gripped sample container during transport of the gripped sample container with a sample container identification unit of an image acquisition device physically coupled to the robotic arm, wherein the sample container identification unit is coupled to the chamber wall on an interior portion of the chamber;
positioning the gripped sample container between an optical emitter and an optical detector of a liquid level detection unit; and
acquiring a liquid level of the gripped sample container during transport with the optical emitter and the optical detector.

10. The method of claim 9 , further comprising capturing a second image of a plurality of sample containers with a second image acquisition device; and analyzing the second image to determine a second sample container in the plurality of sample containers to grip with the gripper unit.

11. The method of claim 9 , further comprising calculating a weight of the sample container during transport by the gripper unit from the image and the acquired liquid level of the sample container.

12. The method of claim 9 , further comprising determining a physical characteristic of the sample container, wherein the physical characteristic comprises at least one of: a shape of the sample container; or a size of the sample container.

Assignees

• Beckman Coulter Inc

Inventors

• Johns Charles W
• Quint Joseph F
• Chen Chi S

Classifications

• G01M1/14

  Determining imbalance (G01M1/30 takes precedence) · CPC title

• G01N35/0095

  introducing urgent samples with priority, e.g. Short Turn Around Time Samples [STATS] · CPC title

• G01N2035/1032

  Dilution or aliquotting · CPC title

• G01N2035/1025

  Fluid level sensing · CPC title

• G01N2035/0491

  Position sensing, encoding; closed-loop control · CPC title