Gas sensor and member using metal oxide semiconductor nanofibers including nanoparticle catalyst functionalized by bifunctional nano-catalyst included within apoferritin, and manufacturing method thereof

Patent metadata

Field	Value
Publication number	US-10274467-B2
Application number	US-201514855975-A
Country	US
Kind code	B2
Filing date	Sep 16, 2015
Priority date	Sep 17, 2014
Publication date	Apr 30, 2019
Grant date	Apr 30, 2019

Abstract

The inventive concepts relate to a member for a gas sensor, a gas sensor using the same and a manufacturing method thereof, and more particularly, to a member for a gas sensor using a one-dimensional metal oxide nanofiber complex material containing hetero nanoparticle catalysts synthesized using apo-ferritins, a gas sensor using the same, and a manufacturing method thereof.
According to embodiments of the inventive concepts, apo-ferritins containing hetero nanoparticle catalysts are mixed with an electrospinning solution, the mixture solution is electrospun to form complex nanofibers, and then a high-temperature thermal treatment process is performed to remove the apo-ferritins. Thus, the hetero nanoparticle catalysts are uniformly fastened to an inside and a surface of one-dimensional metal oxide nanofibers to form a member for a gas sensor. As a result, the member for a gas sensor has a high-sensitivity characteristic capable of sensing a very small amount of a gas and excellent selectivity capable of sensing various gases. In addition, a catalyst effect is maximized by the hetero nanoparticle catalysts uniformly distributed without aggregation. Furthermore, the member for a gas sensor and the gas sensor using the same can be mass-produced by a process method capable of effectively forming pores and of fastening high-performance catalysts.

First claim

What is claimed is:

1. Metal oxide nanofibers comprising fine pores, wherein apo-ferritins including hetero nanoparticle catalysts are uniformly distributed in an inside and on a surface of spun metal oxide precursor/polymer complex nanofibers, and wherein proteins of the apo-ferritins are removed by a high-temperature thermal treatment process performed on the metal oxide precursor/polymer complex nanofibers such that the hetero nanoparticle catalysts are fastened to the metal oxide nanofibers;
wherein the metal oxide nanofibers comprising the fine pores are poly-crystalline nanofibers, and wherein the fine pores included in the metal oxide nanofibers are formed to have a size distribution ranging from 0.1 nm to 50 nm in a process of breaking down the proteins constituting shells of the apo-ferritins including the hetero nanoparticle catalysts by the high-temperature thermal treatment process; and
wherein the metal oxide nanofibers exhibit a first grain size distribution of a metal oxide in a portion adjacent to an outer surface of the metal oxide nanofibers and exhibit a second grain size distribution of the metal oxide in a central portion of the metal oxide nanofibers, and wherein the first grain size distribution of the metal oxide is larger than the second grain size distribution of the metal oxide.

2. The metal oxide nanofibers of claim 1 , wherein, after the high-temperature thermal treatment process, the hetero nanoparticle catalysts fastened in an inside and on the surface of the metal oxide nanofibers are formed of an intermetallic compound or include at least one of hetero nanoparticle catalysts expressed by metal-metal (1M′ x -2M′ 1-x ), metal-metal oxide (1M′ x -2M″ Y O Z ) and metal oxide-metal oxide (1M″ Y O Z -2M″ Y O Z ) of which each has different kinds of metal components segregated from each other, where “X” is in a range of 0.01 to 99.99, “Y” is an integer equal to or greater than 1 and equal to or less than 3 and “Z” is an integer equal to or greater than 1 and equal to or less than 5.

3. The metal oxide nanofibers of claim 1 , wherein the hetero nanoparticle catalysts fastened in an inside and on a surface of the metal oxide nanofibers include a hetero nanoparticle catalyst of which different kinds of metal components are formed in an alloy form expressed by M x M′ y where “M” and “M″” are the different kinds of metal components and each of “X” and “Y” is an integer ranging from 1 to 99.

4. The metal oxide nanofibers of claim 1 , wherein an outer surface of the apo-ferritin is formed of the protein and an inside of the apo-ferritin has a hollow sphere-shape, and
wherein at least one ion is included in the inside of the apo-ferritin by a substitution process, and the apo-ferritin includes a nanoparticle having a size of 0.1 nm to 8 nm through a reduction process.

5. The metal oxide nanofibers of claim 1 , wherein, prior to the high-temperature thermal treatment process, a metal salt is provided into the apo-ferritins by placing the metal salt in a solution containing the apo-ferritins, the solution having a pH ranging from 1 to 5 or a pH ranging from 8.0 to 9.5.

6. The metal oxide nanofibers of claim 5 , wherein the solution including the apo-ferritins has a salt ratio ranging from 0.1 mg/ml to 200 mg/ml.

7. The metal oxide nanofibers of claim 1 , wherein, after the high-temperature thermal treatment process, the hetero nanoparticle catalyst included in a hollow structure of the apo-ferritin includes a metal alloy catalyst, the metal alloy catalyst being any one of a metal-metal catalyst, a metal-metal oxide catalyst, and a metal oxide-metal oxide catalyst and,
wherein a metal of the metal-metal catalyst or the metal-metal oxide catalyst is selected from Pt and Au, and wherein a metal oxide of the metal-metal oxide or the metal oxide-metal oxide catalyst includes Ag, Fe, Ni, Ti, Y, Sn, Si, Al, Cu, Mg, Sc, V, Cr, Mn, Co, Zn, Sr, W, Ru, Rh, Ir, Ta, Sb, In, Pb, and Pd.

8. The metal oxide nanofibers of claim 1 , wherein the fastened hetero nanoparticle catalysts are formed of an intermetallic compound or include at least one of hetero nanoparticle catalysts expressed by metal-metal (1M′ x -2M′ 1-x ), metal-metal oxide (1M′ x -2M″ Y O Z ) and metal oxide-metal oxide (1M″ Y O Z -2M″ Y O Z ) of which each has different kinds of metal components segregated from each other,
wherein “1M″” and “2M″” are metals selected from a group consisting of Pt and Au, and “1M″” and “2M″” are different metals, respectively,
wherein “M″ Y O Z ” is one metal oxide selected from a group consisting of N-type semiconductor metal oxides and P-type semiconductor metal oxides, and wherein “1M″ Y O Z ” and “2M″ Y O Z ” have a metal oxide combination of N-type/N-type, N-type/P-type or P-type/P-type, and wherein “1M″ Y O Z ” and “2M″ Y O Z ” include different semiconductor metal oxides, respectively.

9. The metal oxide nanofibers of claim 1 , wherein the hetero nanoparticle catalysts fastened in an inside and on a surface of the metal oxide nanofibers have a spherical, pentagonal, quadrilateral, triangular or irregular shape and sizes ranging from 0.1 nm to 8 nm.

10. The metal oxide nanofibers of claim 1 , wherein the apo-ferritins including the hetero nanoparticle catalysts have a concentration ranging from 0.001 wt % to 50 wt % in the metal oxide nanofibers.

11. The metal oxide nanofibers of claim 1 , wherein the metal oxide nanofibers including the fine pores have a diameter ranging from 50 nm to 10 μm and a length ranging from 1 μm to 500 μm.

12. The metal oxide nanofibers of claim 1 , wherein the metal oxide nanofibers have at least one of a nanofiber shape, a nano rod shape having a shorter length than the nanofiber shape by dispersion and pulverization processes, and a nanoparticle shape pulverized from the nanofiber shape by the dispersion and pulverization processes.

13. The metal oxide nanofibers of claim 1 , wherein the metal oxide nanofibers are made of a single material or complex including at least one selected from a group consisting of ZnO, SnO 2 , WO 3 , Fe 2 O 3 , Fe 3 O 4 , NiO, TiO 2 , Y 2 O 3 , CuO, In 203 , Zn 2 SnO 4 , Co 3 O 4 , PdO, LaCoO 3 , NiCo 2 O 4 , Ca 2 Mn 3 O 8 , ZrO 2 , Al 2 O 3 , B 2 O 3 , V 2 O 5 , Cr 3 O 4 , CeO 2 , Pr 6 O 11 , Nd 2 O 3 , Sm 2 O 3 , Eu 2 O 3 , Gd 2 O 3 , Tb 4 O 7 , Dy 2 O 3 , Ho 2 O 3 , Er 2 O 3 , Yb 2 O 3 , Lu 2 O 3 , Ag 2 V 4 O 11 , Ag 2 O, Li 0.3 La 0.57 TiO 3 , LiV 3 O 8 , RuO 2 , IrO 2 , MnO 2 , InTaO 4 , ITO, IZO, InTaO 4 , MgO, Ga 2 O 3 , CaCu 3 Ti 4 O 12 , Ag 3 PO 4 , BaTiO 3 , NiTiO 3 , SrTiO 3 , Sr 2 Nb 2 O 7 , Sr 2 Ta 2 O 7 , and Ba 0.5 Sr 0.5 Co 0.8 Fe 0.2 O 3-7 .

14. A gas sensor comprising the metal oxide nanofibers of claim 1 as a sensing material for a gas sensor.

15. The metal oxide nanofibers of claim 8 , wherein the N-type semiconductor metal oxides are selected from the group consisting of TiO 2 , ZnO, WO 3 , SnO 2 , IrO 2 , In 2 O 3 , V 2 O 3 , and MoO 3 and the P-type semiconductor metal oxides are selected from the group consisting of Ag 2 O, PdO, RuO 2 , Rh 2 O 3 , NiO, Y 2 O 3 , Co 3 O 4 , CuO, Fe 2 O 3 , Fe 3 O 4 , V 2 O 5 , and Cr 2 O 3 .

Assignees

• Korea Advanced Inst Sci & Tech

Inventors

• Kim Ii-Doo
• Kim Sang-Joon
• Choi Seon-Jin

Classifications

• D01F9/10

  by decomposition of organic substances (D01F9/12 takes precedence) · CPC title

• C04B35/62227

  obtaining fibres · CPC title

• B82Y30/00 Primary

  Nanotechnology for materials or surface science, e.g. nanocomposites · CPC title

• G01N31/10 Primary

  using catalysis · CPC title

• D01D5/0038

  the fibre formed by solvent evaporation, i.e. dry electro-spinning · CPC title