Stitched stretch sensor

Patent metadata

Field	Value
Publication number	US-10274384-B2
Application number	US-201815888562-A
Country	US
Kind code	B2
Filing date	Feb 5, 2018
Priority date	Feb 28, 2013
Publication date	Apr 30, 2019
Grant date	Apr 30, 2019

Abstract

A stitched sensor including a plurality of threads stitched to a textile in a stitch geometry is described. The plurality of threads includes a conductive thread, and the stitch geometry is configured such that an electrical property of the stitched sensor changes based on at least one of stretching, relaxation, or bending of the textile. Methods for forming a stitched sensor are also described.

First claim

What is claimed is:

1. A system comprising:
a stitched sensor comprising a plurality of threads stitched to a textile in a stitch geometry, the plurality of threads comprising a conductive thread defining a plurality of loops in the stitch geometry, wherein the stitch geometry is configured such that an electrical property of the stitched sensor changes based on respective locations at which one or more loops of the plurality of loops contact another portion of the conductive thread.

2. The system of claim 1 , wherein at least some loops of the plurality of loops are configured to become closer together upon stretching of the textile and farther apart upon relaxation of the textile.

3. The system of claim 1 , wherein the electrical property of the stitched sensor is a resistance of the stitched sensor.

4. The system of claim 3 , wherein the stitched sensor is configured such that the resistance of the stitched sensor decreases in response to stretching of the textile.

5. The system of claim 1 , wherein the electrical property of the stitched sensor is a resonance of the stitched sensor.

6. The system of claim 1 , wherein the plurality of threads comprises the conductive thread and at least one non-conductive thread.

7. The system of claim 6 , wherein:
the plurality of loops of the conductive thread comprise a first plurality of loops,
the at least one non-conductive thread defines a second plurality of loops in the stitch geometry, and
the first plurality of loops has an orientation approximately perpendicular to the second plurality of loops to form at least a portion of the stitch geometry.

8. The system of claim 1 , wherein the stitch geometry comprises at least one of a coverstitch geometry, an overlock stitch geometry, or a lockstitch geometry.

9. The system of claim 1 , further comprising the textile.

10. The system of claim 1 , further comprising a sensing unit coupled to the conductive thread and configured to sense the change in the electrical property of the stitched sensor.

11. The system of claim 1 , wherein at least some loops of the plurality of loops define a serpentine structure of the conductive thread.

12. The system of claim 1 , wherein the stitch geometry comprises a coverstitch geometry, and wherein the conductive thread is a bottom-thread of the coverstitch geometry.

13. The system of claim 1 , wherein the stitch geometry is configured such that the electrical property of the stitched sensor changes based on the respective locations at which the one or more loops of the plurality of loops contact another portion of the conductive thread due to bending of the stitched sensor.

14. A method comprising:
forming a stitched sensor by at least stitching a plurality of threads to a textile in a stitch geometry configured such that an electrical property of the stitched sensor changes based on respective locations at which one or more loops of a plurality of loops of a conductive thread contact another portion of the conductive threshold, the plurality of threads comprising a conductive thread defining the plurality of loops in the stitch geometry.

15. The method of claim 14 , wherein stitching the plurality of threads to the textile in the stitch geometry comprises stitching the conductive thread such that the conductive thread defines a plurality of loops in the stitch geometry, and wherein the plurality of threads comprises the conductive thread and at least one non-conductive thread.

16. The method of claim 15 , wherein stitching the plurality of threads to the garment in the stitch geometry comprises stitching the conductive thread such that at least some loops of the plurality of loops are configured to become closer together upon stretching of the textile and farther apart upon relaxation of the textile.

17. The method of claim 14 , wherein the electrical property of the stitched sensor comprises a resistance of the stitched sensor, and wherein the resistance of the stitched sensor decreases in response to stretching of the textile.

18. The method of claim 14 , wherein stitching the plurality of threads to the textile in the stitch geometry comprises stitching the plurality of threads in at least one of a coverstitch geometry, an overlock stitch geometry, or a lockstitch geometry.

19. The method of claim 14 , wherein stitching the plurality of threads to the textile in the stitch geometry comprises stitching the plurality of threads in a coverstitch geometry, and wherein the conductive thread is a bottom-thread of the coverstitch geometry.

20. The method of claim 14 , wherein stitching the plurality of threads to the textile in the stitch geometry comprises stitching the conductive thread such that the electrical property of the stitched sensor changes based on the respective locations at which the one or more loops of the plurality of loops contact another portion of the conductive thread due to bending of the stitched sensor.

21. A system comprising:
a plurality of threads stitched to a textile in a stitch geometry, the plurality of threads comprising a conductive thread and one or more non-conductive threads, wherein the stitch geometry is configured such that an electrical property of the conductive thread changes based on respective locations at which one or more loops of the plurality of loops contact another portion of the conductive thread; and
a sensing unit electrically coupled to the conductive thread in the stitch geometry and configured to sense the change in the electrical property of the conductive thread.

Assignees

• Univ Minnesota

Inventors

• Dunne Lucy E
• Gioberto Guido

Classifications

• D05B97/12

  for attaching patches or like small pieces of fabric · CPC title

• D05B93/00

  Stitches; Stitch seams · CPC title

• G01L1/2287 Primary

  constructional details of the strain gauges (adjustable resistors H01C10/00) · CPC title

• G01B7/18

  using change in resistance · CPC title

• G01L1/205 Primary

  using distributed sensing elements · CPC title