Refrigerator appliance with dual freezer compartments

Patent metadata

Field	Value
Publication number	US-10274242-B2
Application number	US-201715428200-A
Country	US
Kind code	B2
Filing date	Feb 9, 2017
Priority date	Feb 9, 2017
Publication date	Apr 30, 2019
Grant date	Apr 30, 2019

Abstract

A refrigerator appliance is provided including a freezer chamber divided into a first compartment and a second compartment by a removable mullion. A refrigeration system includes a single evaporator coil having a first evaporator section in series with a second evaporator section. The first evaporator section is positioned in the first freezer compartment to maintain the temperature in that compartment at a fixed, low temperature (e.g., 0° F.). The second evaporator section is positioned in the second freezer compartment which is a “convertible” compartment capable of maintaining temperatures between the freezer and fresh food compartment temperatures (e.g., between about 0° F. and 37° F.).

First claim

What is claimed is:

1. A refrigerator appliance defining a vertical direction, a lateral direction, and a transverse direction, the vertical, lateral, and transverse directions being mutually perpendicular, the refrigerator appliance comprising:
a cabinet comprising an inner liner defining a freezer chamber;
a mullion positioned within the freezer chamber and extending along the transverse direction to divide the freezer chamber into a first freezer compartment and a second freezer compartment, the mullion defining an aperture on a rear end of the mullion; and
an evaporator coil comprising a first evaporator section in series with a second evaporator section, the first evaporator section being positioned in the first freezer compartment and the second evaporator section being positioned in the second freezer compartment, wherein the first evaporator section and the second evaporator section are connected by a transition tube that passes through the aperture in the mullion.

2. The refrigerator appliance of claim 1 , wherein the mullion is removable and comprises a sealing mechanism that forms a seal with the inner liner.

3. The refrigerator appliance of claim 2 , wherein the sealing mechanism is a foam seal or a rubber gasket.

4. The refrigerator appliance of claim 1 , wherein the mullion extends along the vertical direction between a bottom wall and a top wall of the freezer chamber.

5. The refrigerator appliance of claim 1 , further comprising:
a first evaporator cover positioned within the first freezer compartment such that the inner liner, the mullion, and the first evaporator cover define a first evaporator chamber which houses the first evaporator section; and
a second evaporator cover positioned within the second freezer compartment such that the inner liner, the mullion, and the second evaporator cover define a second evaporator chamber which houses the second evaporator section.

6. The refrigerator appliance of claim 5 , wherein at least one of the first evaporator cover and the second evaporator cover is a vacuum insulated panel or comprises a vacuum insulated panel.

7. The refrigerator appliance of claim 5 , further comprising:
a crossover duct providing fluid communication between the first evaporator chamber and the second evaporator chamber; and
a crossover damper positioned within the crossover duct and configured for selectively opening or closing the crossover duct.

8. The refrigerator appliance of claim 5 , wherein the first evaporator cover defines a first return duct for allowing air to enter the first evaporator chamber and a first supply duct for exhausting air out of the first evaporator chamber, and
wherein the second evaporator cover defines a second return duct for allowing air to enter the second evaporator chamber and a second supply duct for exhausting air out of the second evaporator chamber.

9. The refrigerator appliance of claim 8 , further comprising:
a damper assembly configured for selectively opening and closing the second supply duct and the second return duct.

10. The refrigerator appliance of claim 8 , wherein the first return duct and the second return duct are positioned at a bottom of the freezer chamber and the first supply duct and the second supply duct are positioned at a top of the freezer chamber.

11. The refrigerator appliance of claim 8 , further comprising:
a first fan in fluid communication with the first evaporator chamber for urging air through the first evaporator chamber; and
a second fan in fluid communication with the second evaporator chamber for urging air through the second evaporator chamber.

12. The refrigerator appliance of claim 11 , wherein the first fan is an axial fan positioned within the first supply duct and the second fan is an axial fan positioned within the second supply duct.

13. The refrigerator appliance of claim 1 , further comprising an accumulator in fluid communication with the second evaporator section for collecting condensed refrigerant.

14. The refrigerator appliance of claim 1 , further comprising a heater assembly positioned within the second freezer compartment.

15. A dual-zone freezer assembly for a refrigerator appliance, the dual-zone freezer assembly comprising:
an insulated liner positioned within a cabinet of the refrigerator appliance, the insulated liner defining a freezer chamber;
a mullion positioned within the freezer chamber to divide the freezer chamber into a first freezer compartment and a second freezer compartment, the mullion defining an aperture on a rear end of the mullion;
a first evaporator cover positioned within the first freezer compartment to define a first evaporator chamber and a second evaporator cover positioned within the second freezer compartment to define a second evaporator chamber; and
an evaporator coil comprising a first evaporator section positioned within the first evaporator chamber and a second evaporator section positioned within the second evaporator chamber, the second evaporator section being connected in series with the first evaporator section such that a refrigerant flows through the first evaporator section to the second evaporator section, wherein the first evaporator section and the second evaporator section are connected by a transition tube that passes through the aperture in the mullion.

16. The dual-zone freezer assembly of claim 15 , further comprising:
a first fan in fluid communication with the first evaporator chamber for urging air through a first return duct, through the first evaporator chamber, and out of a first supply duct; and
a second fan in fluid communication with the second evaporator chamber for urging air through a second return duct, through the second evaporator chamber, and out of a second supply duct.

17. The dual-zone freezer assembly of claim 15 , further comprising:
a crossover duct providing fluid communication between the first evaporator chamber and the second evaporator chamber; and
a crossover damper positioned within the crossover duct and configured for selectively opening or closing the crossover duct.

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Besore John Keith
• Junge Brent Alden
• Kyriacou Stephanos

Classifications

• F25D23/069

  Cooling space dividing partitions · CPC title

• F25D2400/16

  Convertible refrigerators · CPC title

• F25D11/02 Primary

  with cooling compartments at different temperatures · CPC title

• F25D17/045 Primary

  Air flow control arrangements · CPC title

• F25D2400/04

  Refrigerators with a horizontal mullion · CPC title