Laser unit having a collimator adjusting device

Patent metadata

Field	Value
Publication number	US-10274154-B2
Application number	US-201615737461-A
Country	US
Kind code	B2
Filing date	May 27, 2016
Priority date	Jun 19, 2015
Publication date	Apr 30, 2019
Grant date	Apr 30, 2019

Abstract

A laser unit ( 11 ) for a vehicle headlight has a laser diode ( 12 ) that is associated with adjustable collimating optics ( 13 ) for the laser light emitted by the laser diode. The collimating optics ( 13 ), which comprise at least one optical component, e.g., a lens ( 14 ), are arranged at a distance, in a longitudinal direction (x), from the laser diode ( 12 ), this distance being adjustable by an adjusting device ( 20 ). The adjusting device comprises a carrier ( 24 ), which is adjustable in the longitudinal direction relative to the laser diode ( 12 ) with the help of longitudinal actuation means ( 21 ), and in which the optical component ( 14 ) is mounted so that it can pivot transverse to the longitudinal direction (x) in a holder ( 23 ).

First claim

The invention claimed is:

1. A laser unit ( 11 ) for a vehicle headlight comprising:
a laser light source ( 12 ),
a support housing ( 27 ) in which the laser light source is supported, and
adjustable collimating optics ( 13 ) for laser light emitted by the laser light source, the adjustable collimating optics comprising at least one optical component ( 14 ) that is arranged at a distance, in a longitudinal direction (x), from the laser light source,
wherein an adjusting device ( 20 ) is associated with the adjustable collimating optics ( 13 ), said adjusting device having a carrier ( 24 ) adjustable relative to the laser light source ( 12 ) in the longitudinal direction (x), the at least one optical component ( 14 ) within the carrier ( 24 ) being pivotable about at least one spatial axis (y, z) running transverse to the longitudinal direction,
wherein the carrier ( 24 ) is adjustable in the longitudinal direction in the support housing ( 27 ) and the laser light source ( 12 ) is fixed in position in the support housing ( 27 ).

2. The laser unit of claim 1 , wherein a longitudinal actuation device ( 21 ) is provided in the support housing ( 27 ) and is adjustable in the longitudinal direction, the carrier ( 24 ) being supported against the longitudinal actuation device ( 21 ).

3. The laser unit of claim 2 , wherein the longitudinal actuation device ( 21 ) comprises a number of adjusting screws running parallel to the longitudinal direction (x).

4. The laser unit of claim 2 , wherein the longitudinal actuation device ( 21 ) is configured to be fixed in its longitudinal position.

5. The laser unit of claim 2 , wherein at least one elastically deformable spring element ( 22 ) is provided in the support housing ( 27 ), and presses the carrier ( 24 ) against the at least one longitudinal actuation device ( 21 ).

6. The laser unit of claim 1 , wherein the at least one optical component ( 14 ) is pivotable about two spatial axes (y, z), said spatial axes being perpendicular to one another and being perpendicular to the longitudinal direction (x).

7. The laser unit of claim 1 , wherein the carrier ( 24 ) comprises a holder ( 23 ) in which the optical element ( 14 ) is held, and at least two levers ( 33 , 43 ) are provided that act upon the holder, an outer end of each lever ( 33 , 43 ) having actuation means ( 41 , 31 ) mounted in the carrier ( 24 ) which is configured to adjust the swing position of the lever.

8. The laser unit of claim 7 , wherein one elastically deformable spring element ( 32 , 42 ) is arranged between each lever of the at least two levers ( 33 , 43 ) and an opposite surface ( 34 ) of the carrier ( 24 ) and wherein each lever of the at least two levers ( 33 , 43 ) is pressed against the opposite surface ( 34 ), through the elastically deformable spring element ( 32 , 42 ), by actuation means ( 31 , 41 ).

9. The laser unit of claim 7 , wherein the at least two levers ( 33 , 43 ) are connected with the associated actuation means ( 31 , 41 ) through an articulated connection formed between an end surface of the actuation means and a contact surface of the at least two levers, said contact surface touching said end surface of the actuation means, the end surface and/or contact surface being a touching surface curved spherically.

10. The laser unit of claim 7 , wherein the actuation means ( 31 , 41 ) is configured to be non-rotatably fixed.

11. The laser unit of claim 7 , wherein the holder ( 23 ) and the at least two levers ( 33 , 43 ) are integral.

12. A laser module ( 10 ) comprising two or more laser units of claim 1 .

13. A vehicle headlight ( 9 ) comprising one or more laser units of claim 1 .

14. The laser unit of claim 1 , wherein the carrier ( 24 ) comprises a holder ( 23 ) in which the optical element ( 14 ) is held, and wherein at least one lever ( 33 , 43 ) is provided that acts upon the holder, an outer end of the at least one lever ( 33 , 43 ) comprising actuation means ( 41 , 31 ) mounted in the carrier ( 24 ) which is configured to adjust the swing position of the at least one lever.

15. The laser unit of claim 8 , wherein the actuation means ( 31 , 41 ) comprises an eccentrically running adjusting screw.

16. The laser unit of claim 1 , wherein the laser light source comprises a laser diode.

17. A laser unit ( 11 ) for a vehicle headlight comprising:
a laser light source ( 12 ),
a support housing ( 27 ) in which the laser light source is supported, and
adjustable collimating optics ( 13 ) for laser light emitted by the laser light source, the adjustable collimating optics comprising at least one optical component ( 14 ) that is arranged at a distance, in a longitudinal direction (x), from the laser light source,
wherein an adjusting device ( 20 ) is associated with the adjustable collimating optics ( 13 ), said adjusting device having a carrier ( 24 ) adjustable relative to the laser light source ( 12 ) in the longitudinal direction (x), the at least one optical component ( 14 ) within the carrier ( 24 ) being pivotable about at least one spatial axis (y, z) running transverse to the longitudinal direction,
wherein the carrier ( 24 ) comprises a holder ( 23 ) in which the optical element ( 14 ) is held, and at least two levers ( 33 , 43 ) are provided that act upon the holder, an outer end of each lever ( 33 , 43 ) having actuation means ( 41 , 31 ) mounted in the carrier ( 24 ) which are configured to adjust the swing position of the lever, and
wherein one elastically deformable spring element ( 32 , 42 ) is arranged between each lever of the at least two levers ( 33 , 43 ) and an opposite surface ( 34 ) of the carrier ( 24 ) and wherein each lever of the at least two levers ( 33 , 43 ) is pressed against the opposite surface ( 34 ), through the elastically deformable spring element ( 32 , 42 ), by actuation means ( 31 , 41 ).

Assignees

• Zkw Group Gmbh

Inventors

• Mayer Matthias

Classifications

• G02B7/004 Primary

  Manual alignment, e.g. micromanipulators · CPC title

• G02B27/0916

  Adapting the beam shape of a semiconductor light source such as a laser diode or an LED, e.g. for efficiently coupling into optical fibers (coupling into light guides using intermediate optical elements G02B6/4204; details of lighting devices in general F21V) · CPC title

• F21Y2101/00

  Point-like light sources · CPC title

• F21S41/285

  Refractors, transparent cover plates, light guides or filters not provided in groups F21S41/24 - F21S41/2805 · CPC title

• F21Y2115/00

  Light-generating elements of semiconductor light sources · CPC title