Transmission with integrated electromagnetic torque converter

Patent metadata

Field	Value
Publication number	US-10272905-B2
Application number	US-201514999975-A
Country	US
Kind code	B2
Filing date	Jan 29, 2015
Priority date	Jan 29, 2014
Publication date	Apr 30, 2019
Grant date	Apr 30, 2019

Abstract

The inventors' findings relate to a transmission for vehicles, comprising an input side configured for being coupled to a prime mover and an output side configured for being coupled to a driven element wherein the transmission comprises an electromagnetic torque converter (EMTC), wherein the EMTC has at least two output paths, namely the first output path coupled to a gear box which is preferably configured for being coupled to a drive shaft of the vehicle, and a second output path which is configured to be coupled to an auxiliary power provider. The inventors' findings also relate to a vehicle driveline comprising said transmission. Furthermore, the inventors' findings also relate to a vehicle comprising said vehicle driveline.

First claim

The invention claimed is:

1. A transmission for a vehicle, comprising:
an input shaft configured for being coupled to a prime mover on an input side of the transmission,
an electromagnetic torque converter comprising a dual mechanical port machine (DMPM) having a first rotor coupled to the input shaft, and a second rotor, the first rotor and the second rotor configured to be magnetically coupled to one another, and
a gearbox arranged on an output side of the transmission and configured to be coupled to a driven element, and
an auxiliary device;
wherein the electromagnetic torque converter (EMTC) has at least a first output path including a first output shaft, wherein the first output shaft is drivingly engaged with the second rotor and coupled to the gearbox, and a second output path including a second output shaft, wherein the second output shaft is concentrically aligned with the first output shaft and wherein the second output shaft provides a connection to the input shaft, wherein this connection is arranged on the gearbox-side of the dual mechanical port machine and which is configured to drive the auxiliary device.

2. The transmission according to claim 1 , wherein the prime mover is an internal combustion engine, an electric motor, and/or a turbine.

3. The transmission according to claim 1 , wherein the driven element is a drive shaft, a differential, a transfer case, and/or a disconnect system of a vehicle driveline.

4. The transmission according to claim 1 , wherein the gearbox is a stepped gearbox, a CVT, and/or a combination of a CVT with a stepped gearbox.

5. The transmission according to claim 1 , wherein the auxiliary device is at least one of a PTO, a generator, a charge pump for the operation of the gearbox, a charge pump for the work hydraulics, a vehicle subsystem, and an external load.

6. The transmission according to claim 1 , wherein the rotors that are one of concentrically aligned and in line.

7. The transmission according to claim 1 , wherein the transmission comprises an electronic controller to set the speeds on the input side and on the output side in order to achieve an optimal performance of the transmission preferably by providing at least one of operating an internal combustion engine at an optimal operating point and providing a maximal torque at the output side.

8. The transmission according to claim 1 , wherein the EMTC is directly used as a generator for at least one of a vehicle subsystem and a load by providing a connection point between a first electrical connection and a second electrical connection.

9. The transmission according to claim 1 , wherein the EMTC is coupled to an energy storage device on connection point between a first electrical connection and a second electrical connection.

10. The transmission according to claim 1 , wherein the EMTC has one of a radial-radial flux arrangement, an axial-axial flux arrangement, and an axial/radial-radial flux arrangement.

11. The transmission according to claim 1 , wherein the EMTC is a replacement for one of a hydraulic torque converter, a hydrostatic converter and a series electrical converter.

12. The transmission according to claim 1 , wherein the EMTC is integrated with the gearbox of the transmission and the DMPM has two electrical ports that supply one of the rotors using slip rings or a rotating contactless transfer and a fixed stator.

13. The transmission according to claim 1 , wherein the EMTC is integrated with the gearbox of the transmission and the DMPM has one electrical port that supplies a fixed stator and a separate electrical machine with a second electrical connection linked to the electrical connection of the DMPM and wherein the separate electrical machine is mechanically connected to an output shaft of the EMTC or an output shaft of the gearbox.

14. The transmission according to claim 1 , wherein the EMTC is integrated with the gearbox of the transmission, wherein the DMPM comprises one electrical port that supplies a fixed stator and a separate electrical machine with a second electrical connection linked to the electrical connection of the DMPM, and wherein the separate electrical machine is mechanically connected to one of an input shaft of the EMTC and an auxiliary output shaft of the DMPM.

15. A vehicle driveline for a vehicle, comprising:
a transmission, comprising:
an input shaft configured for being coupled to a prime mover on an input side of the transmission,
an electromagnetic torque converter comprising a dual mechanical port machine (DMPM) having a first rotor coupled to the input shaft, and a second rotor, the first rotor and the second rotor configured to be magnetically coupled to one another, and
a gearbox arranged on an output side of the transmission and configured to be coupled to a driven element, and
an auxiliary device;

wherein the electromagnetic torque converter (EMTC) has at least a first output path including a first output shaft, wherein the first output shaft is drivingly engaged with the second rotor and coupled to the gearbox, and a second output path including a second output shaft, wherein the second output shaft is concentrically aligned with the first output shaft and wherein the second output shaft provides a connection to the input shaft, wherein this connection is arranged on the gearbox-side of the dual mechanical port machine and which is configured to drive the auxiliary device.

Assignees

• Dana Belgium Nv

Inventors

• Vyncke Thomas J
• Versteyhe Mark R J

Classifications

• B60K6/26 Primary

  characterised by the motors or the generators · CPC title

• B60K25/00

  Auxiliary drives (arrangement of tyre-inflating pumps mounted on vehicles B60C23/10) · CPC title

• B60W2710/1005

  Transmission ratio engaged · CPC title

• B60W20/30 Primary

  Control strategies involving selection of transmission gear ratio {(control of change speed gearings, together with other vehicle sub-units B60W10/10; HEV transmission gearing B60K6/36; gearings and control thereof F16H)} · CPC title

• B60K25/02

  directly from an engine shaft · CPC title