Insulation member

Patent metadata

Field	Value
Publication number	US-10272853-B2
Application number	US-201715458216-A
Country	US
Kind code	B2
Filing date	Mar 14, 2017
Priority date	Apr 11, 2016
Publication date	Apr 30, 2019
Grant date	Apr 30, 2019

Abstract

The present disclosure relates to an insulation member for a hollow space of a vehicle bodywork. The insulation member comprises an expandable insulation body and a gas-impermeable cover. The cover comprises a yieldable chamber portion enclosing the expandable insulation body, wherein a pressure inside the chamber portion in a non-expanded state of the insulation member is less than atmospheric pressure. The cover further comprises at least one attachment portion adapted for attachment to the vehicle bodywork. The disclosure further relates to a vehicle comprising the insulation member, a use of the insulation member, a method of manufacturing an insulation member and a method of mounting an insulation member.

First claim

The invention claimed is:

1. An insulation member for a hollow space of a vehicle bodywork, said insulation member comprising:
an expandable insulation body; and
a gas-impermeable cover, said cover comprising a yieldable chamber portion enclosing said expandable insulation body,
wherein said cover further comprises at least one attachment portion adapted for attachment to said vehicle bodywork,
wherein said insulation member has a non-expanded state and an expanded state,
wherein in the non-expanded state of said insulation member a pressure inside of said chamber portion is less than atmospheric pressure; and
wherein said insulation member is configured to be transitioned from the non-expanded state to the expanded state by allowing air to enter the chamber portion of said cover so that the enclosed insulation body expands.

2. The insulation member according to claim 1 , wherein said attachment portion protrudes in relation to said chamber portion, wherein said attachment portion extends at least 10 millimeters (mm) from said chamber portion as measured along a surface of said attachment portion.

3. The insulation member according to claim 1 , wherein said attachment portion comprises at least one aperture and/or indicium for an aperture.

4. The insulation member according to claim 1 , wherein said chamber portion is at least partly surrounded by a seal, said seat having a width in the range of from 1 mm to 20 mm.

5. The insulation member according to claim 1 , wherein said attachment portion is at least partly surrounded by an attachment portion seal.

6. The insulation member according to claim 3 , wherein said aperture and/or indicium for an aperture is at least partly surrounded by an aperture seal.

7. The insulation member according to claim 1 , wherein said cover comprises a first layer of cover material joined to a second layer of cover material with said insulation body located in between said first and second layers of cover material.

8. A vehicle comprising:
a vehicle bodywork with a hollow space, and
an insulation member according to claim 1 , wherein said insulation member is arranged in said hollow space, such that said at least one attachment portion is used to hold said insulation member in a predefined position in said hollow space.

9. The vehicle according to claim 8 , wherein said insulation member in an at least partly expanded state at least partly fills said hollow space.

10. A method of mounting an insulation member according to claim 1 , in a hollow space of a vehicle bodywork, said method comprising:
inserting said insulation member in said non-expanded state into said hollow space,
attaching said attachment portion to said vehicle bodywork, and
allowing gas to enter said chamber portion, said insulation member thereby expanding to said at least partly expanded state, in which it at least partly fills said hollow space.

11. A method of manufacturing an insulation member, said method comprising:
providing a first layer of gas-impermeable cover material,
providing an expandable insulation body on top of said first layer of cover material,
providing a second layer of gas-impermeable cover material on top of said insulation body,
compressing said insulation body, and
scaling said first and second layers of cover material around said insulation body while said insulation body is compressed, and while applying a pressure less than atmospheric pressure thereby forming a cover with a yieldable chamber portion enclosing said insulation body, wherein pressure inside said chamber portion is less than atmospheric pressure, said cover further providing at least one attachment portion.

12. The method according to claim 11 , further comprising:
cutting said first and second layers of cover material to obtain a predefined shape of said insulation member.

13. The method according to claim 11 , wherein said compressing and sealing are performed at the same time.

14. The method according to claim 11 , further comprising:
providing at least one aperture and/or indicium for an aperture in said attachment portion, and as an option, providing an aperture seal at least partly surrounding said aperture and/or indicium for an aperture.

15. The method according to claim 11 , farther comprising:
providing at least one of an aperture or an indicium for an aperture in the at least one attachment portion, and
providing an aperture seal at least partly surrounding the at least one of the aperture or the indicium for the aperture.

Assignees

• Volvo Car Corp

Inventors

• Hellgren Martin
• Fransson Thomas

Classifications

• B60R13/0815

  Acoustic or thermal insulation of passenger compartments (wall or roof liners integrating the insulating function B60R13/02; insulating floor mats or carpets B60N3/04) · CPC title

• B62D65/024

  Positioning of sub-units or components with respect to body shell or other sub-units or components · CPC title

• B60R13/08 Primary

  Insulating elements, e.g. for sound insulation {(sound insulating linings for trains B61D17/185; drivers' cabs for load-carrying vehicles insulated against vibrations or noise B62D33/0604; thermal or acoustic insulation of engines F02B77/11; damping of sounds using compensation by electro-acoustic methods G10K11/178)} · CPC title

• B62D29/002 Primary

  a foamable synthetic material or metal being added in situ (shaping of substances in a plastic state by foaming, in general B29C44/00) · CPC title

• B29L2031/3005

  Body finishings · CPC title