Thermosensitive recording material and method for manufacturing the same

Patent metadata

Field	Value
Publication number	US-10272708-B2
Application number	US-201715791428-A
Country	US
Kind code	B2
Filing date	Oct 24, 2017
Priority date	Jun 1, 2015
Publication date	Apr 30, 2019
Grant date	Apr 30, 2019

Abstract

An embodiment of the present invention provides a thermosensitive recording material and a method for manufacturing the same. The thermosensitive recording material includes, on a support, a thermosensitive recording layer containing a polyvinyl alcohol and a color development component; and a protective layer containing a resin component, in this order from the support side. At least one of the thermosensitive recording layer or the protective layer further contains a styrene-isoprene resin.

First claim

What is claimed is:

1. A thermosensitive recording material comprising, on a support, a thermosensitive recording layer containing a polyvinyl alcohol and a color development component, and a protective layer containing a resin component, in this order from a support side,
wherein at least one of the thermosensitive recording layer or the protective layer further contains a styrene-isoprene resin that has two glass transition points.

2. The thermosensitive recording material according to claim 1 , wherein the resin component contained in the protective layer contains a polyvinyl alcohol.

3. The thermosensitive recording material according to claim 1 , wherein the styrene-isoprene resin has a first glass transition point of 25° C. or lower and a second glass transition point of 50° C. or higher as the two glass transition points.

4. The thermosensitive recording material according to claim 3 , wherein a difference obtained by subtracting the first glass transition point from the second glass transition point exceeds 30° C.

5. The thermosensitive recording material according to claim 1 , wherein a mass ratio of a structural unit St derived from styrene to a structural unit Ip derived from isoprene in the styrene-isoprene copolymer is 55:45 to 90:10.

6. The thermosensitive recording material according to claim 1 , wherein a polyvinyl alcohol contained in at least the protective layer has an acetoacetyl group.

7. The thermosensitive recording material according to claim 1 , wherein the styrene-isoprene resin is a copolymer including a structural unit derived from styrene, a structural unit derived from isoprene, and a structural unit derived from acrylic acid or methacrylic acid.

8. The thermosensitive recording material according to claim 1 , wherein the color development component includes a first component that develops a color and a second component that causes the first component to develop a color, and at least the first component is encapsulated in a microcapsule.

9. The thermosensitive recording material according to claim 1 , wherein the support is a polymer film.

10. The thermosensitive recording material according to claim 1 , further comprising at least one interlayer that contains a polyvinyl alcohol, between the thermosensitive recording layer and the protective layer.

11. The thermosensitive recording material according to claim 1 , wherein, in each of the thermosensitive recording layer and the protective layer, a gelatin content is less than 10 mass % with respect to a total mass of the layer.

12. A method for manufacturing the thermosensitive recording material according to claim 1 , comprising:
forming, on a support, a thermosensitive recording layer that contains a polyvinyl alcohol and a color development component by coating;
further forming, on the thermosensitive recording layer formed on the support, a protective layer that contains a resin component by coating; and
subjecting at least the thermosensitive recording layer and the protective layer to heat treatment after the forming of the protective layer,
wherein at least one of the thermosensitive recording layer or the protective layer further contains a styrene-isoprene resin that has two glass transition points, and a temperature range of the heat treatment is greater than or equal to a highest glass transition point of the styrene-isoprene resin but less than or equal to a color development temperature of the thermosensitive recording layer.

13. The method for manufacturing a thermosensitive recording material according to claim 12 , further comprising controlling humidity of at least the thermosensitive recording layer and the protective layer before the heat treatment but after the forming of the protective layer.

14. The method for manufacturing a thermosensitive recording material according to claim 13 , wherein the controlling of humidity is performed under environmental conditions of a temperature of 10° C. to 40° C. and a relative humidity of greater than or equal to 50%.

Assignees

• Fujifilm Corp

Inventors

• Fujita Masayoshi
• Enatsu Yasuo
• Hashi Yoshihisa

Classifications

• B41M5/42 Primary

  Intermediate, {backcoat}, or covering layers {(B41M5/405 takes precedence; multilayer thermal transfer systems in general B41M5/38214)} · CPC title

• B41M5/3372

  Macromolecular compounds · CPC title

• B41M2205/04

  Direct thermal recording [DTR] · CPC title

• B41M5/44

  characterised by the macromolecular compounds · CPC title

• B41M2205/40

  Cover layers; Layers separated from substrate by imaging layer; Protective layers; Layers applied before imaging · CPC title