Protective helmet with multiple pseudo-spherical energy management liners

Patent metadata

Field	Value
Publication number	US-10271603-B2
Application number	US-201615394567-A
Country	US
Kind code	B2
Filing date	Dec 29, 2016
Priority date	Apr 12, 2016
Publication date	Apr 30, 2019
Grant date	Apr 30, 2019

Abstract

A helmet comprising and outer liner and an inner liner slidably coupled to an interior surface of the outer liner is disclosed. The outer liner comprises an interior surface and the inner liner comprises an exterior surface. The inner liner is composed of an elastically deformable material. A majority of the interior surface of the outer liner and a majority of the exterior surface of the inner liner are both substantially parallel to a pseudo-spherical surface having a coronal cross section that is circular with a first radius and a sagittal cross section that is circular with a second radius different from the first radius. The inner liner is elastically deformable along the interior surface of the outer liner in response to rotation of the outer liner relative to the inner liner caused by an impact to the helmet.

First claim

What is claimed is:

1. A helmet, comprising:
an outer liner having an interior surface and a plurality of vents passing through the outer liner; and
an inner liner composed of an elastically deformable material and slidably coupled to the interior surface of the outer liner, the inner liner having an exterior surface and a plurality of channels passing through the inner liner, wherein the plurality of channels at least partially overlap with the plurality of vents to form a plurality of apertures from outside the helmet to inside the helmet, the interior surface of the outer liner comprises at least one ridge proximate an edge of the inner liner, the inner liner being directly coupled to the at least one ridge;
wherein a majority of the interior surface of the outer liner and a majority of the exterior surface of the inner liner are both substantially parallel to a pseudo-spherical surface having a coronal cross section that is circular with a first radius and a sagittal cross section that is circular with a second radius different from the first radius;
wherein the interior surface of the outer liner and the exterior surface of the inner liner are separated by the pseudo-spherical surface;
wherein the inner liner is elastically deformable along the interior surface of the outer liner in response to rotation of the outer liner relative to the inner liner caused by an impact to the helmet.

2. The helmet of claim 1 :
wherein each of the plurality of vents is beveled at the interior surface of the outer liner; and
wherein each of the plurality of channels is beveled at the exterior surface of the inner liner.

3. The helmet of claim 1 , wherein the inner liner is directly coupled to the interior surface of the outer liner through at least one return spring, the at least one return spring composed of an elastomer material.

4. The helmet of claim 1 , wherein at least one of the interior surface of the outer liner and the exterior surface of the inner liner comprises a surface of reduced friction.

5. The helmet of claim 1 , wherein an air gap exists between a majority of the exterior surface of the inner liner and the interior surface of the outer liner.

6. The helmet of claim 1 , wherein the outer liner has a density greater than 100 g/L, and the elastically deformable material of the inner liner has density less than 70 g/L.

7. A helmet, comprising:
an outer liner having an interior surface; and
an inner liner composed of an elastically deformable material and slidably coupled to the interior surface of the outer liner, the inner liner having an exterior surface;
wherein a majority of the interior surface of the outer liner is pseudo-spherical, having a coronal cross section that is circular with a first outer radius and a sagittal cross section that is circular with a second outer radius different from the first outer radius;
wherein a majority of the exterior surface of the inner liner is pseudo-spherical, having a coronal cross section that is circular with a first inner radius and a sagittal cross section that is circular with a second inner radius different from the first inner radius;
wherein a difference between the first outer radius and the first inner radius is less than 7 mm;
wherein a difference between the second outer radius and the second inner radius is less than 7 mm;
wherein the inner liner is elastically deformable along the interior surface of the outer liner in response to rotation of the outer liner relative to the inner liner caused by an impact to the helmet.

8. The helmet of claim 7 :
wherein the outer liner comprises a plurality of vents passing through the outer liner, each vent of the plurality of vents beveled at the interior surface of the outer liner;
wherein the inner liner comprises a plurality of channels passing through the inner liner, each channel of the plurality of channels beveled at the exterior surface of the inner liner;
wherein the plurality of channels at least partially overlap with the plurality of vents to form a plurality of apertures from outside the helmet to inside the helmet.

9. The helmet of claim 7 , wherein the interior surface of the outer liner comprises at least one ridge proximate an edge of the inner liner, the inner liner being directly coupled to the at least one ridge.

10. The helmet of claim 7 , wherein the inner liner is directly coupled to the interior surface of the outer liner through at least one return spring, the at least one return spring composed of an elastomer material.

11. The helmet of claim 7 , wherein the outer liner further comprises at least one chin bar anchor.

12. The helmet of claim 7 , wherein an air gap exists between a majority of the exterior surface of the inner liner and the interior surface of the outer liner.

13. The helmet of claim 7 , wherein the outer liner has a density greater than 100 g/L, and the elastically deformable material of the inner liner has a density less than 70 g/L.

14. A helmet, comprising:
an outer liner having an interior surface; and
an inner liner comprising an elastically deformable material and slidably coupled to the interior surface of the outer liner, the inner liner having an exterior surface;
wherein a majority of the interior surface of the outer liner and a majority of the exterior surface of the inner liner are both substantially parallel to a pseudo-spherical surface having a coronal cross section that is circular with a first radius and a sagittal cross section that is circular with a second radius different from the first radius;
wherein the inner liner is elastically deformable along the interior surface of the outer liner in response to rotation of the outer liner relative to the inner liner caused by an impact to the helmet.

15. The helmet of claim 14 :
wherein the outer liner comprises a plurality of vents passing through the outer liner;
wherein the inner liner comprises a plurality of channels passing through the inner liner; and
wherein the plurality of channels at least partially overlap with the plurality of vents to form a plurality of apertures from outside the helmet to inside the helmet.

16. The helmet of claim 15 :
wherein each of the plurality of vents is beveled at the interior surface of the outer liner; and
wherein each of the plurality of channels is beveled at the exterior surface of the inner liner.

17. The helmet of claim 14 :
wherein the interior surface of the outer liner comprises at least one ridge proximate an edge of the inner liner;
wherein the inner liner is directly coupled to the at least one ridge.

18. The helmet of claim 14 , wherein the inner liner is directly coupled to the interior surface of the outer liner through at least one return spring, the at least one return spring composed of an elastomer material.

19. The helmet of claim 14 , wherein at least one of the interior surface of the outer liner and the exterior surface of the inner liner comprises a surface of reduced friction.

20. The helmet of claim 14 , wherein an air gap exists between a majority of the exterior surface of the inner liner and the interior surface of the outer liner.

Assignees

• Bell Sports Inc

Inventors

• Briggs Eamon

Classifications

• A42B3/12

  Cushioning devices · CPC title

• A42B3/066

  specially adapted for cycling helmets, e.g. for soft shelled helmets · CPC title

• A42B3/064 Primary

  with relative movement between layers · CPC title

• A42B3/125

  with a padded structure, e.g. foam · CPC title

• A42B3/283

  Air inlets or outlets, with or without closure shutters · CPC title