Electric motor

Patent metadata

Field	Value
Publication number	US-10270321-B2
Application number	US-201515128491-A
Country	US
Kind code	B2
Filing date	May 13, 2015
Priority date	May 13, 2014
Publication date	Apr 23, 2019
Grant date	Apr 23, 2019

Abstract

An electric motor includes: brushes (31) that are brought into sliding contact with a commutator of an armature that is fixed to a rotation shaft and feeds electric power; a brush holder stay (33) that supports the brushes (31) via brush holders (41); noise prevention elements (110) that are electrically connected to the brushes (31); and terminals (130) and jump wires (141) that electrically connect between the brush holders (41) and the noise prevention elements (110), wherein first connection portions, which connect between the noise prevention elements (110) and the terminals (130), and second connection portions, which connect between the terminals (130) and the jump wires (141), are both disposed only on a first surface (S1) of the brush holder stay (33).

First claim

The invention claimed is:

1. An electric motor, comprising:
an armature core and a commutator that are fixed to a rotation shaft;
an armature coil that is wound around the armature core;
a brush holder stay that has a first surface and a second surface, which is reverse to the first surface, the first and second surfaces being arranged intersecting with a direction along the rotation shaft;
brushes that are supported on the brush holder stay and that are brought into sliding contact with the commutator;
electrical elements that are electrically connected to the brushes and that filter electrical noise from the brushes; and
a plurality of terminals and a plurality of jump wires that electrically connect between the brushes and the electrical elements,
wherein the brushes and the electrical elements are disposed on the second surface,
a plurality of first connection portions, which connect between the electrical elements and the terminals, and a plurality of second connection portions, which connect between the terminals and the jump wires, are provided,
the brush holder stay has holes between the first surface and the second surface,
each of the terminals has:
a base portion that has a flat-plate-like shape and is in contact with the brush holder stay;
a protrusion portion that is provided on the base portion, at least a part of the protruding portion being arranged in the hole of the brush holder stay,
a hold portion that is provided on the base portion,

a lead wire of the electrical element is inserted through the terminal and through the brush holder stay from the second surface to the first surface,
the lead wire is connected to the protrusion portion of the terminal as the first connection portion,
the jump wire is connected to the hold portion of the terminal as the second connection portion,
both the first connection portions and the second connection portions are located nearer to the first surface than the second surface of the brush holder stay.

2. The electric motor according to claim 1 ,
wherein the plurality of first connection portions are formed by laser-welding the electrical elements and the terminals, and
wherein the plurality of second connection portions are formed by laser-welding the terminals and the jump wires.

3. The electric motor according to claim 2 ,
wherein the first connection portion and the second connection portion are arranged at a distance of 4 mm or less in a thickness direction of the brush holder stay.

4. The electric motor according to claim 2 ,
wherein a dimension between a top portion of the protrusion portion and a root portion of the hold portion is set to 1.5 mm or less.

5. The electric motor according to claim 1 ,
wherein a surface on a side of the protrusion portion that receives the lead wire is a tapered surface so as to be tapered toward an insertion direction of the lead wire.

6. The electric motor according to claim 1 ,
wherein the holes hold the terminals while exposing the plurality of first connection portions and the plurality of second connection portions to the first surface, and
wherein the terminals are arranged by being inserted into the holes from a side of the second surface of the brush holder stay.

7. The electric motor according to claim 1 , comprising
an insulator that holds the electrical elements and that is also superposedly arranged on the second surface,
wherein between the insulator and the brush holder stay, the terminals are sandwiched.

8. The electric motor according to claim 7 ,
wherein the electrical elements are arranged on a surface of the insulator that is opposite to the brush holder stay, and also the lead wires of the electrical elements are protruded from a surface of the insulator on the brush holder side, and
wherein when the insulator is superposedly arranged on the second surface, the lead wires of the electrical elements are inserted into through-holes of the terminals.

Assignees

• Mitsuba Corp

Inventors

• Tamura Natsumi
• Iijima Tomoo
• Tokizaki Teppei
• Tamura Satoshi

Classifications

• H02K7/1166

  comprising worm and worm-wheel (structural association with bearings specially adapted for worm gear drives H02K7/081) · CPC title

• H02K13/10 Primary

  Arrangements of brushes or commutators specially adapted for improving commutation · CPC title

• H02K13/006

  Structural associations of commutators · CPC title

• B60S1/08

  electrically driven {(conjoint control of windscreen wiper motor and liquid supply of windscreen washer B60S1/482; conjoint control of windscreen wiper motor and means for cleaning parts o parts other than windscreens or front windows B60S1/56, B60S1/58, B60S1/606)} · CPC title

• B60S1/166

  characterised by the combination of a motor-reduction unit and a mechanism for converting rotary into oscillatory movement · CPC title