Low voltage electrical contact system with enhanced arc blow effect

Patent metadata

Field	Value
Publication number	US-10269508-B2
Application number	US-201815924728-A
Country	US
Kind code	B2
Filing date	Mar 19, 2018
Priority date	Sep 18, 2015
Publication date	Apr 23, 2019
Grant date	Apr 23, 2019

Abstract

Electrical contact system with a first and a second contact ( 1, 5 ), each having a contact surface ( 4, 8 ). The first electric contact ( 1 ) has a mesostructured electric contact portion ( 14 ) with a plurality of slots ( 15 ) and ridges ( 16 ) formed between neighboring slots ( 16 ) of the plurality of slots ( 16 ). These slots ( 15 ) and ridges ( 16 ) extend in a direction running transversely to said switching plane (X-Z) form a plurality of current paths ( 16 ). The current paths ( 16 ) are inclined to the first contact surface ( 4 ) at a first angle ( 17 ) measuring less than 60 degrees such that an interruption current ( 12 ) flowing through the mesostructured electric contact portion ( 14 ) and through an electric arc ( 11 ) extending in between the first contact surface ( 4 ) after lifting the first contact surface ( 4 ) off the second contact surface ( 8 ) pushes said electric arc ( 11 ) in the direction of the apex of said first angle ( 17 ) from a first position ( 18 ) to a second position ( 19 ).

First claim

The invention claimed is:

1. An electrical contact system comprising
a first electric contact with a first contact surface, a second electric contact with a second contact surface, and a set of splitter plates,
wherein the first electric contact and the second electric contact are movable relative to one another along a switching path extending in a switching plane (X-Z) such that the first contact surface and the second contact surface touch each other in a closed state of the electrical contact system, and wherein the first contact surface is displaced by an insulating distance to the second contact surface in an open state of the electrical contact system, and wherein the first contact surface and the second contact surface extend transversely to said switching plane (X-Z), wherein at least one of the first electric contact and the second electric contact comprises a structured electric contact portion with a plurality of slots and ridges formed between neighboring slots of the plurality of slots,
wherein the plurality of slots and ridges extend in a direction running transversely to said switching plane (X-Z) form a plurality of current paths leading through the structured electric contact portion, and wherein the plurality of current paths is inclined to the first contact surface and the second contact surface, respectively, at a first angle measuring less than 60 degrees such that
an interruption current flowing through the structured electric contact portion and through an electric arc extending in between the first contact surface and the second contact surface, respectively, after lifting the first contact surface off the second contact surface pushes said electric arc in the direction of the splitter plates and off the first and second electric contacts.

2. The electrical contact system according to claim 1 , wherein the first angle is less than 45 degrees.

3. The electrical contact system according to claim 1 , wherein the plurality of current paths extends parallel to one another in the at least one of a first electric contact and the second electric contact.

4. The electrical contact system according to claim 1 , wherein the plurality of slots has a strip-shaped cross section extending in the switching plane (X-Z) each, wherein a major axis of that strip-shaped cross section each extends in a direction of the current paths,
an average slot width extending in the switching plane along a minor axis of the cross-section and running perpendicularly to the major axis is in a range of 50 micrometers to 0.5 millimeters.

5. The electrical contact system according to claim 4 , wherein an aspect ratio of a slot length extending in the direction of the major axis to a slot width extending in the direction of the minor axis is at least 4:1.

6. The electrical contact system according to claim 1 , wherein an overall slot-to-ridge ratio along at least one of the first contact surface and the second contact surface, respectively, in the switching plane (X-Z) is in a range of 30% to 70%.

7. The electrical contact system according to claim 1 , wherein a minimal spacing of two neighboring slots in the direction of the first contact surface in the switching plane (X-Z) is at least one third of a calculated arc impact area diameter,
wherein the arc impact area diameter extends in the first contact surface and delimits a region of the first contact where the electric arc melts the first contact surface in an operating state of the electric contact system.

8. The electrical contact system according to claim 1 , wherein the plurality of slots extending in the switching plane (X-Z) such that their proximal ends pointing towards the at least one of the first contact surface and the second contact surface, respectively, are located at a distance under the first contact surface and the second contact surface, respectively, such that an arcing contact layer is formed.

9. The electrical contact system according to claim 8 , wherein the arcing contact layer has a thickness of about 50 micrometers to 2 millimeters.

10. The electrical contact system according to claim 1 , wherein at least one of the first electric contact and the second electric contact comprises a contact piece that is mechanically and electrically connected to a contact carrier, wherein said contact piece is designed to act as arcing contact layer,
and wherein the structured electric contact portion is provided in one of
a) the contact piece of the at least one of the first electric contact and the second electric contact,
b) the contact carrier connected to the at least one of the first electric contact and the second electric contact,
c) both of a) and b),
wherein the contact piece and the contact carrier are arranged relative to one another such that the current paths of the contact piece continue in the current paths of the carrier.

11. The electrical contact system according to claim 1 , wherein the first electric contact as well as the second electric contact have a structured electric contact portion each,
wherein the slots of the structured electric contact portion in the second electric contact are oriented such that an angle leg of first angle intersects with an angle leg of first angle of the structured electric contact portion in the second electric contact in an area of the switching plane (X-Z) located between the first contact surface and the second contact surface.

12. The electrical contact system according to claim 1 , wherein at least one of the first electric contact and the second electric contact comprises a notch arranged proximate to the structured electric contact portion,
wherein said notch is designed and arranged such that the interruption current is guided towards the current paths.

13. The electrical contact system according to claim 1 , wherein at least some slots of the plurality of slots are filled with a filler material having electrical conducting or electrical insulating properties being lower than the electrical conducting of the ridges.

14. The electrical contact system according to claim 13 , wherein the filler material comprises at least one element of the group comprising
a) polymer material,
b) tungsten material,
c) a material that releases a carbonaceous gas when exposed to the electric arc,
d) metal oxide.

15. A low or medium voltage switchgear, comprising an electrical contact system according to claim 1 .

16. The electrical contact system according to claim 2 , wherein a minimal spacing of two neighboring slots in the direction of the first contact surface in the switching plane (X-Z) is at least one third of a calculated arc impact area diameter,
wherein the arc impact area diameter extends in the first contact surface and delimits a region of the first contact where the electric arc melts the first contact surface in an operating state of the electric contact system.

17. The electrical contact system according to claim 2 , wherein the plurality of current paths extends parallel to one another in the at least one of a first electric contact and the second electric contact.

18. The electrical contact system according to claim 2 , wherein the plurality of slots has a strip-shaped cross section extending in the switching plane (X-Z) each, wherein a major axis of that strip-shaped cross section each extends in a direction of the current paths,
an average slot width extending in the switching plane along a minor axis of the cross-section and running perpendicularly to the major axis is in a range of 50 micrometers to 0.5 millimeters.

Assignees

• Abb Schweiz Ag

Inventors

• Simon Reinhard
• Johansson Erik
• Eriksson Göran
• Boehm Moritz
• Johansson Gunnar

Classifications

• H01H9/30

  Means for extinguishing or preventing arc between current-carrying parts · CPC title

• H01H1/06 Primary

  characterised by the shape or structure of the contact-making surface, e.g. grooved · CPC title

• H01H9/38

  Auxiliary contacts on to which the arc is transferred from the main contacts (using arcing-horns H01H9/46) · CPC title

• H01H1/50

  Means for increasing contact pressure, preventing vibration of contacts, holding contacts together after engagement, or biasing contacts to the open position · CPC title

• H01H11/04

  of switch contacts · CPC title