System and method for controlling coolant supply to an exhaust gas

Patent metadata

Field	Value
Publication number	US-10267185-B2
Application number	US-201514814422-A
Country	US
Kind code	B2
Filing date	Jul 30, 2015
Priority date	Jul 30, 2015
Publication date	Apr 23, 2019
Grant date	Apr 23, 2019

Abstract

A system may include an exhaust conduit configured to route an exhaust gas from an engine to a heat recovery steam generator (HRSG). The system may also include a coolant supply coupled to the exhaust conduit. The coolant supply is configured to supply a coolant to the exhaust conduit. Additionally, the system may include a controller configured to control the coolant supply to control an exhaust temperature of the exhaust gas flowing through the exhaust conduit from the engine to the HRSG, or a steam temperature of steam generated by the HRSG, or a combination thereof. The controller may be configured to control the coolant supply differently in a full load condition relative to a part load condition of the system.

First claim

The invention claimed is:

1. A system, comprising:
an exhaust conduit configured to route an exhaust gas from an engine to a heat recovery steam generator (HRSG);
a coolant supply coupled to the exhaust conduit, wherein the coolant supply is configured to supply a coolant to the exhaust conduit at a cooling region; and
a controller configured to:
estimate a temperature of a steam or the exhaust gas downstream of the cooling region based on values of one or more operating parameters upstream of the cooling region, wherein the one or more operating parameters comprise each of an exhaust temperature of the exhausts gas, an exhaust flow rate of the exhaust gas, a coolant temperature of the coolant, and a coolant flow rate of the coolant;
compare the temperature against one or more temperature thresholds to determine if the temperature violates the one or more temperature thresholds; and
adjust the coolant temperature or the coolant flow rate of the coolant supply to the exhaust conduit at the cooling region to control the temperature of the exhaust gas or the steam downstream of the cooling region if the temperature violates the one or more temperature thresholds, wherein the controller is configured to control the coolant supply differently in a full load condition relative to a part load condition of the system.

2. The system of claim 1 , comprising the HRSG coupled to the exhaust conduit, a steam turbine coupled to the HRSG, or a combination thereof.

3. The system of claim 1 , comprising the engine coupled to the exhaust conduit.

4. The system of claim 1 , wherein the controller is configured to receive the one or more operating parameters and to implement a model-based control using the one or more operating parameters to estimate the temperature of the steam or the exhaust gas downstream of the cooling region.

5. The system of claim 1 , wherein the cooling region comprises one or more injection ports configured to inject the coolant from the coolant supply into the exhaust gas to mix with the exhaust gas.

6. The system of claim 1 , wherein the one or more operating parameters comprise at least one of a pressure of the exhaust gas flowing through the exhaust conduit upstream of the coolant, a pressure of the coolant, a load condition of the system, a load condition of the engine, or a combination thereof.

7. The system of claim 1 , wherein the coolant supply comprises a compressor.

8. The system of claim 7 , comprising a gas turbine engine having the compressor, a combustor, and a turbine, wherein the coolant supply comprises an extraction conduit coupled to an outlet of the compressor and the exhaust conduit.

9. The system of claim 1 , wherein the controller is configured to adjust the coolant temperature or the coolant flow rate of the coolant supply to control the temperature of the exhaust gas downstream of the cooling region if the temperature violates the one or more temperature thresholds.

10. The system of claim 1 , wherein the controller is configured to adjust the coolant temperature or the coolant flow rate of the coolant supply to control the temperature of the steam generated by the HRSG downstream of the cooling region if the temperature violates the one or more temperature thresholds.

11. The system of claim 1 , wherein the one or more temperature thresholds comprise an upper temperature threshold, a lower temperature threshold, or both.

12. The system of claim 1 , wherein the controller is configured to control the coolant supply to decrease the temperature of the steam or the exhaust gas downstream of the cooling region for the part load condition relative to the full load condition of the system.

13. The system of claim 1 , wherein the controller is configured to control the coolant supply to increase the coolant flow rate of the coolant, or decrease the coolant temperature of the coolant, or a combination thereof, for the part load condition relative to the full load condition of the system.

14. The system of claim 1 , wherein the controller is configured to estimate the temperature of the exhaust gas downstream of the cooling region based on the values of the one or more operating parameters upstream of the cooling region.

15. The system of claim 1 , wherein the controller is configured to estimate the temperature of the steam generated by the HRSG downstream of the cooling region based on the values of the one or more operating parameters upstream of the cooling region.

16. The system of claim 1 , wherein the controller is configured to estimate the temperature of the steam generated by the HRSG and the exhaust gas downstream of the cooling region based on the values of the one or more operating parameters upstream of the cooling region.

17. A system, comprising:
a controller configured to:
estimate a temperature of a steam or exhaust gas downstream of a cooling region based on values of one or more operating parameters upstream of the cooling region, wherein the cooling region is disposed along an exhaust conduit that routes an exhaust gas from an engine to a heat recovery steam generator (HRSG), wherein the cooling region is coupled to a coolant supply configured to supply a coolant to the exhaust conduit, and the one or more operating parameters comprise each of an exhaust temperature of the exhausts gas, an exhaust flow rate of the exhaust gas, a coolant temperature of the coolant, and a coolant flow rate of the coolant;
compare the temperature against one or more temperature thresholds to determine if the temperature violates the one or more temperature thresholds; and
adjust the coolant temperature or the coolant flow rate of the coolant supply to the exhaust conduit at the cooling region to control the temperature of the exhaust gas or the steam downstream of the cooling region if the temperature violates the one or more temperature thresholds, wherein the controller is configured to control the coolant supply differently in a full load condition relative to a part load condition of the system.

18. The system of claim 17 , wherein the controller is configured to adjust the coolant temperature or the coolant flow rate of the coolant supply to decrease the exhaust temperature, the steam temperature, or both, for the part load condition relative to the full load condition of the system.

19. A method, comprising:
supplying, via a coolant supply, a coolant to a cooling region of an exhaust conduit that routes an exhaust gas from an engine to a heat recovery steam generator (HRSG);
estimating, via a controller, a temperature of a steam or exhaust gas downstream of the cooling region based on values of one or more operating parameters upstream of the cooling region, wherein the one or more operating parameters comprise each of an exhaust temperature of the exhausts gas, an exhaust flow rate of the exhaust gas, a coolant temperature of the coolant, and a coolant flow rate of the coolant;
comparing, via the controller, the temperature against one or more temperature thresholds to determine if the temperature violates the one or more temperature thresholds; and
adjusting, via the controller, the coolant temperature or the coolant flow rate of the coolant supply to control the temperature of the exhaust gas or the steam downstream of the cooling region if the temperature violates the one or more temperature thresholds, wherein controlling comprises controlling the coolant supply differently in a full load condition relative to a part load condition.

Assignees

• Gen Electric

Inventors

• Jordan Jr Harold Lamar
• Wilkes Kevin Wood
• Sholes John Edward
• Morales Valvieja Yamil Miguel
• Memmer John D

Classifications

• F01K23/10 Primary

  with exhaust fluid of one cycle heating the fluid in another cycle (F01K17/025 takes precedence) · CPC title

• F05D2220/72

  a steam turbine · CPC title

• F02C9/18

  by bleeding, bypassing or acting on variable working fluid interconnections between turbines or compressors or their stages {(F02C3/113 takes precedence)} · CPC title

• Y02E20/16

  Combined cycle power plant [CCPP], or combined cycle gas turbine [CCGT] · CPC title

• F01K23/065

  the combustion taking place in an internal combustion piston engine, e.g. a diesel engine · CPC title