Nonwoven and stretchable laminate

Patent metadata

Field	Value
Publication number	US-10266975-B2
Application number	US-201314441136-A
Country	US
Kind code	B2
Filing date	Nov 8, 2013
Priority date	Nov 8, 2012
Publication date	Apr 23, 2019
Grant date	Apr 23, 2019

Abstract

Nonwovens that have excellent stretchability in both the machine direction and the cross direction, and laminates including such nonwovens. The nonwoven includes fibers having a core-in-sheath structure including a core part and sheath part. The core part includes a thermoplastic elastomer. The sheath part includes a polyolefin having a melt flow rate greater than or equal to 100 g/10 minutes, and a viscosity lower than the thermoplastic elastomer at a specific temperature selected in a temperature range of from 220° C. to 260° C.

First claim

What is claimed is:

1. A nonwoven comprising fibers having a core-in-sheath structure comprising a core part and a sheath part;
the core part comprising a thermoplastic elastomer; and
the sheath part comprising a polyolefin of a lower shear viscosity than the thermoplastic elastomer at a specific shear rate selected in a range from 100 s −1 to 200 s −1 at a specific temperature selected in a temperature range of greater than or equal to 220° C. to less than or equal to 260° C., and a melt flow rate of the polyolefin being greater than or equal to 100 g/10 minutes.

2. The nonwoven according to claim 1 , wherein the thermoplastic elastomer is a thermoplastic polyurethane.

3. The nonwoven according to claim 2 , wherein the polyolefin is a linear low density polyethylene.

4. The nonwoven according to claim 2 , wherein a stress at 50% elongation is less than or equal to 1.3 N/25 mm.

5. The nonwoven according to claim 2 , wherein one surface of the nonwoven is a smooth surface having a lower average indentation depth value as compared to another surface of the nonwoven.

6. A stretchable laminate comprising:
the nonwoven according to claim 2 ; and
a plurality of elastomer strands disposed with distances therebetween;
the elastomer strands comprising regions in which the elastomer strands are joined to the nonwoven, and regions in which the elastomer strands are separated from the nonwoven.

7. The nonwoven according to claim 1 , wherein the polyolefin is a linear low density polyethylene.

8. The nonwoven according to claim 7 , wherein a stress at 50% elongation is less than or equal to 1.3 N/25 mm.

9. The nonwoven according to claim 7 , wherein one surface of the nonwoven is a smooth surface having a lower average indentation depth value as compared to another surface of the nonwoven.

10. A stretchable laminate comprising:
the nonwoven according to claim 7 ; and
a plurality of elastomer strands disposed with distances therebetween;
the elastomer strands comprising regions in which the elastomer strands are joined to the nonwoven, and regions in which the elastomer strands are separated from the nonwoven.

11. The nonwoven according to claim 1 , wherein a stress at 50% elongation is less than or equal to 1.3 N/25 mm.

12. The nonwoven according to claim 11 , wherein one surface of the nonwoven is a smooth surface having a lower average indentation depth value as compared to another surface of the nonwoven.

13. A stretchable laminate comprising:
the nonwoven according to claim 11 ; and
a plurality of elastomer strands disposed with distances therebetween;
the elastomer strands comprising regions in which the elastomer strands are joined to the nonwoven, and regions in which the elastomer strands are separated from the nonwoven.

14. The nonwoven according to claim 1 , wherein one surface of the nonwoven is a smooth surface having a lower average indentation depth value as compared to another surface of the nonwoven.

15. A stretchable laminate comprising:
the nonwoven according to claim 14 ; and
a plurality of elastomer strands disposed with distances therebetween;
the elastomer strands comprising regions in which the elastomer strands are joined to the nonwoven, and regions in which the elastomer strands are separated from the nonwoven.

16. A stretchable laminate comprising:
the nonwoven according to claim 1 ; and
a plurality of elastomer strands disposed with distances therebetween;
the elastomer strands comprising regions in which the elastomer strands are joined to the nonwoven, and regions in which the elastomer strands are separated from the nonwoven.

Assignees

• 3M Innovative Properties Co

Inventors

• Kumihiro Kioshi

Classifications

• D10B2401/061

  elastic · CPC title

• D04H1/56 Primary

  in association with fibre formation, e.g. immediately following extrusion of staple fibres · CPC title

• D01F8/06

  with at least one polyolefin as constituent · CPC title

• D10B2321/021

  polyethylene · CPC title

• D01F8/16

  with at least one other macromolecular compound obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds as constituent · CPC title