Coating fabric for airbags and method for manufacturing the same

Patent metadata

Field	Value
Publication number	US-10266971-B2
Application number	US-201715669631-A
Country	US
Kind code	B2
Filing date	Aug 4, 2017
Priority date	May 29, 2009
Publication date	Apr 23, 2019
Grant date	Apr 23, 2019

Abstract

The present invention provides a coating fabric for airbags where an elastomer is coated to at least one side of textile constituted from synthetic fiber filament, which is characterized in that the coating weight of the resin is as small as 10 to 20 g/m2 and an average resin thickness of the head top in the textile surface is 4.0 μm to 12.0 μm in both directions of warp and weft and that the average value of burning speed measured according to FMVSS 302 is not more than 60 mm/min in both directions of warp and weft and the maximum value thereof is not more than 1.2-fold to the average value in both directions of warp and weft.

First claim

What is claimed is:

1. A coating fabric for airbags where a hardened elastomer is coated to at least one side of textile constituted from synthetic fiber filament, wherein
the hardened elastomer comprises a solvent-free silicone rubber of an addition type and is prepared from a coating composition that contains a solvent-free methyl vinyl silicone, in which the methyl vinyl silicone is the only polymer in the coating composition;
the coating weight is 10 g/m 2 to 20 g/m 2 ; and
an average coating thickness of the top area in the textile surface is 4.0 μm to 12.0 μm in both directions of warp and weft.

2. The fabric of claim 1 , wherein the average value of burning speed measured according to FMVSS 302 is not more than 60 mm/min in both directions of warp and weft.

3. The fabric of claim 1 , wherein the average value of burning speed measured according to FMVSS 302 is not more than 55 mm/min in both directions of warp and weft.

4. The fabric of claim 1 , wherein the maximum value of burning speed in the warp direction is not more than 1.2-fold to the average value of burning speed in the warp direction, and the maximum value of burning speed in the weft direction is not more than 1.2-fold to the average value of burning speed in the weft direction.

5. The fabric of claim 1 , wherein the maximum value of burning speed in the warp direction is not more than 1.15-fold to the average value of burning speed in the warp direction, and the maximum value of burning speed in the weft direction is not more than 1.15-fold to the average value of burning speed in the weft direction.

6. The fabric of claim 1 , wherein coating composition has a viscosity of 25,000 to 50,000 mPa·sec.

7. The fabric of claim 1 , wherein the fabric has a tension of 300 N/m to 700 N/m in the coating direction measured during coating.

8. The fabric of claim 1 , wherein the total fineness of the filament constituting the textile is 200 to 470 dtex.

9. The fabric of claim 1 , wherein the cover factor of the textile is 1,800 to 2,500.

10. The fabric of claim 1 , wherein the cover factor of the textile is 1,900 to 2,450.

11. A method for the manufacture of the coating fabric for airbags according to claim 1 , comprising:
applying the coating composition by means of a knife coating,
wherein contacting length L between the textile and the knife is 0.05 to 0.5 mm and the coating thickness coefficient D represented by the following formula [I] is 2.7 to 7.0:
D =( V×η×L )/ F   [I]

in which V is a processing speed upon coating (m/sec), ηis viscosity of resin (mPa·sec), L is contacting length (mm) and F is contacting pressure (kN/m).

12. The method of claim 11 , wherein the front end of the knife blade used for the knife coating is substantially semicircular and the front end radius is 0.05 mm to less than 0.7 mm.

13. The method of claim 11 , wherein the front end of the knife blade used for the knife coating is substantially angular and the front end width is 0.05 mm to 0.5 mm.

Assignees

• Toyo Boseki

Inventors

• Akechi Tsutomu
• Kitamura Mamoru

Classifications

• B60R2021/23514

  coated fabric · CPC title

• D06N2211/268

  Airbags · CPC title

• D03D13/008 Primary

  characterised by weave density or surface weight · CPC title

• D03D1/02

  Inflatable articles · CPC title

• D06N3/128

  with silicon polymers · CPC title