Systems and methods for preparing bone voids to receive a prosthesis

Patent metadata

Field	Value
Publication number	US-10265083-B2
Application number	US-201715597851-A
Country	US
Kind code	B2
Filing date	May 17, 2017
Priority date	Dec 30, 2011
Publication date	Apr 23, 2019
Grant date	Apr 23, 2019

Abstract

A method of implant a knee prosthesis includes forming a bone void at an end of a bone, implanting a void filler in the bone void, and implanting a knee prosthesis onto the end of the bone so that a stem of the knee prosthesis is received by the void filler.

First claim

The invention claimed is:

1. A method of replacing a knee joint prosthesis in a revision knee arthroplasty comprising:
removing a first knee joint prosthesis from an end of a bone;
connecting a unitary broach to an offset adapter connected to an elongate intramedullary member;
driving the unitary broach having first and second broach portions into a metaphysis of the bone to form first and second pockets of a bone void in the bone, the first and second broach portions being driven into the bone such that they are concurrently positioned therein, the first pocket having a predefined geometry that corresponds to a geometry of the first broach portion of the unitary broach, the second pocket having a predefined geometry that corresponds to a geometry of the second broach portion of the broach and is radially offset in a lateral or medial direction from the first pocket, the first and second broach portions each having an exterior cutting surface for cutting the bone, the first broach portion extending along a first central longitudinal axis defined by an opening that extends entirely therethrough and having a length defined between first and second ends thereof, the second broach portion extending along at least a portion of the length of the first broach portion, at least a portion of the exterior cutting surface of the first broach portion being a surface of revolution extending about the first central longitudinal axis, and at least a portion of the exterior cutting surface of the second broach portion being a surface of revolution extending about a second central longitudinal axis and tapering inwardly from a first to a second end thereof, the exterior cutting surface of the second broach portion having a greater slope relative to the first central longitudinal axis than the exterior cutting surface of the first broach portion, the second broach portion being radially offset from the first broach portion such that the second central longitudinal axis is offset and obliquely angled relative to the first central longitudinal axis and such that the exterior cutting surface of the second broach portion is disposed further radially from the first central longitudinal axis of the first broach portion than the exterior cutting surface of the first broach portion, wherein when the unitary broach is connected to the offset adapter, the central longitudinal axis of the first broach portion is parallel and offset relative to a longitudinal axis of the elongate intramedullary member, wherein the driving step is performed without rotating the unitary broach when in contact with the bone, and when the unitary broach is driven into the bone, the intramedullary member is positioned in an intramedullary canal of the bone and the unitary broach, including the first and second broach portions, is positioned within the metaphysis of the bone;
removing the unitary broach from the bone;
inserting a void filler reconstruction device into the bone void so that a first member of the void filler reconstruction device is disposed in the first pocket and a second member of the void filler reconstruction device is disposed in the second pocket; and
implanting a second knee joint prosthesis so that at least a portion thereof is positioned on the end of the bone and the void filler reconstruction device is positioned within the metaphysis of the bone.

2. The method of claim 1 , further comprising:
connecting the void filler reconstruction device to the second knee joint prosthesis such that a stem component of the knee joint prosthesis extends through an opening that extends entirely through the first member of the void filler reconstruction device.

3. The method of claim 1 , further comprising:
connecting the void filler reconstruction device to the second knee joint prosthesis so that a planar end surface of the void filler reconstruction device is positioned adjacent to a planar bone facing surface of the second knee joint prosthesis, the planar bone facing surface of the second knee joint prosthesis being disposed opposite an articular surface thereof.

4. The method of claim 3 , wherein connecting the void filler reconstruction device to the second knee joint prosthesis is performed prior to the inserting and implanting steps.

5. The method of claim 3 , wherein the void filler reconstruction device is connected to the second knee joint via one of a mechanical connection and an adhesive.

6. The method of claim 3 , wherein the void filler reconstruction device is inserted into the bone void such that the planar end surface of the void filler reconstruction device is flush with the end of the bone.

7. The method of claim 1 , wherein connecting the broach to the intramedullary member via the offset adaptor includes connecting the offset adaptor to the opening that extends through the first broach portion.

8. The method of claim 7 , wherein the bone void is formed in two sequential broaching steps.

9. The method of claim 8 , wherein the first and second broaching steps are performed by separate broaches such that the first broaching step is performed by a first broach and the second broaching step is performed by a second broach, the second broach includes the first broach portion and the second broach portion.

10. The method of claim 9 , forming a third pocket of a bone void in the bone, the third pocket being formed by a third broach portion of the unitary broach offset from the central longitudinal axis of the first broach portion, and inserting the void filler reconstruction device into the bone void includes inserting a third member of the void filler reconstruction device into the third pocket.

11. The method of claim 10 , wherein the third broach portion is positioned substantially to another side of the plane bisecting the first broach portion through its first and second ends.

12. The method of claim 1 , wherein the exterior cutting surfaces of the first and second broach portions intersect at an interface that extends at least partially along the length of the first broach portion.

13. The method of claim 1 , wherein the unitary broach portion comprised of the first and second broach portions has a first cross-sectional dimension measured laterally-medially that is larger than a second cross-sectional dimension measured anteriorly-posteriorly, the first and second cross-sectional dimensions being measured in the same plane.

14. The method of claim 1 , wherein the second pocket formed in the bone defines a longitudinal axis offset and obliquely angled relative to a longitudinal axis of the first pocket formed in bone.

15. The method of claim 1 , wherein the exterior cutting surface of the first broach portion is cylindrical and the exterior cutting surface of the second broach portion is conical.

Assignees

• Howmedica Osteonics Corp

Inventors

• Servidio Damon J
• Collazo Carlos E
• Sivadas Sujit

Classifications

• A61F2/389

  Tibial components (A61F2/3868 takes precedence) · CPC title

• A61B17/1615

  Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material · CPC title

• A61F2002/30736

  Augments or augmentation pieces, e.g. wedges or blocks for bridging a bone defect · CPC title

• A61B17/175

  for preparing the femur for hip prosthesis insertion · CPC title

• A61B17/164 Primary

  intramedullary · CPC title