Method for producing core-shell catalyst particles

Patent metadata

Field	Value
Publication number	US-10263259-B2
Application number	US-201415117314-A
Country	US
Kind code	B2
Filing date	Dec 22, 2014
Priority date	Feb 14, 2014
Publication date	Apr 16, 2019
Grant date	Apr 16, 2019

Abstract

The present invention is to provide a method for producing core-shell catalyst particles with high catalytic activity per unit mass of platinum. Disclosed is a method for producing core-shell catalyst particles including a core containing palladium and a shell containing platinum and covering the shell, wherein the method includes: a step of depositing copper on the surface of the palladium-containing particles by applying a potential that is nobler than the oxidation-reduction potential of copper to the palladium-containing particles in a copper ion-containing electrolyte, and a step of forming the shell by, after the copper deposition step and inside the reaction system kept at −3° C. or more and 10° C. or less, substituting the copper deposited on the surface of the palladium-containing particles with platinum by bringing the copper into contact with a platinum ion-containing solution in which platinum ions and a reaction inhibitor that inhibits a substitution reaction between the copper and the platinum, are contained.

First claim

The invention claimed is:

1. A method for producing core-shell catalyst particles comprising a core containing palladium and a shell containing platinum and covering the core,
wherein the method comprises:
a step of depositing copper on the surface of the palladium-containing particles by applying a potential that is nobler than the oxidation-reduction potential of copper to the palladium-containing particles in a copper ion-containing electrolyte, and
a step of forming the shell by, inside a reaction system kept at 5° C. or more and 8° C. or less, substituting the copper deposited on the surface of the palladium-containing particles with platinum by bringing the copper into contact with a platinum ion-containing solution in which platinum ions and a reaction inhibitor that inhibits a substitution reaction between the copper and the platinum, are contained,

and
wherein the reaction inhibitor is at least one selected from the group consisting of citric acid, sodium salts of citric acid, potassium salts of citric acid, ethylenediaminetetraacetic acid (EDTA), sodium salts of EDTA and potassium salts of EDTA.

2. The method for producing the core-shell particles according to claim 1 , wherein the method comprises a step of bringing an acid solution into contact with the palladium-containing particles subjected to the substitution of the copper with the platinum, after the substitution step.

3. The method for producing the core-shell particles according to claim 2 , wherein the acid solution contains at least one selected from the group consisting of sulfuric acid, perchloric acid, nitric acid, hydrochloric acid and hypochlorous acid.

4. The method for producing the core-shell particles according to claim 1 , wherein the palladium-containing particles are supported on a support.

5. The method for producing the core-shell particles according to claim 1 , wherein the method further comprises a step of bubbling an inert gas into the copper ion-containing electrolyte to remove oxygen from the electrolyte prior to the step of depositing copper on the surface of the palladium-containing particles.

6. The method for producing the core-shell particles according to claim 5 , wherein the inert gas is nitrogen gas.

7. A method for producing core-shell catalyst particles comprising a core containing palladium and a shell containing platinum and covering the core,
wherein the method comprises:
a step of depositing copper on the surface of the palladium-containing particles by applying a potential that is nobler than the oxidation-reduction potential of copper to the palladium-containing particles in a copper ion-containing electrolyte, and
a step of forming the shell by, inside a reaction system kept at −3° C. or more and 9° C. or less, substituting the copper deposited on the surface of the palladium-containing particles with platinum by bringing the copper into contact with a platinum ion-containing solution in which platinum ions and a reaction inhibitor that inhibits a substitution reaction between the copper and the platinum, are contained, and
a step of bubbling an inert gas into the copper ion-containing electrolyte to remove oxygen from the electrolyte prior to the step of depositing copper on the surface of the palladium-containing particles,

and
wherein the reaction inhibitor is at least one selected from the group consisting of citric acid, sodium salts of citric acid, potassium salts of citric acid, ethylenediaminetetraacetic acid (EDTA), sodium salts of EDTA and potassium salts of EDTA.

8. The method for producing the core-shell particles according to claim 7 , wherein the inert gas is nitrogen gas.

Assignees

• Toyota Motor Co Ltd

Inventors

• Kaneko Keiichi
• Kimura Hiroko
• Adachi Makoto

Classifications

• B22F1/17

  Metallic particles coated with metal · CPC title

• C25D3/38

  of copper · CPC title

• C23C18/54

  Contact plating, i.e. electroless electrochemical plating · CPC title

• C25D7/006

  Nanoparticles · CPC title

• H01M4/921

  Alloys or mixtures with metallic elements · CPC title