Negative electrode for non-aqueous electrolyte secondary battery, and non-aqueous electrolyte secondary battery

Patent metadata

Field	Value
Publication number	US-10263252-B2
Application number	US-201515318103-A
Country	US
Kind code	B2
Filing date	Aug 27, 2015
Priority date	Sep 5, 2014
Publication date	Apr 16, 2019
Grant date	Apr 16, 2019

Abstract

A non-aqueous electrolyte secondary battery including a silicon material as a negative electrode active material has good discharge rate characteristics. A negative electrode according to an exemplary embodiment includes a negative-electrode current collector and a negative-electrode mixture layer formed on the current collector. The negative-electrode mixture layer contains graphite and a silicon material. A first region that extends from the surface of the mixture layer remote from the negative-electrode current collector in the thickness direction of the negative-electrode mixture layer and has a thickness equal to 40% of the thickness of the mixture layer contains a larger amount of the silicon material than a second region that extends from the surface of the mixture layer adjacent to the negative-electrode current collector and has a thickness equal to 40% of the thickness of the mixture layer. The first region has a lower density than the second region.

First claim

The invention claimed is:

1. A negative electrode for a non-aqueous electrolyte secondary battery, comprising:
a negative-electrode current collector; and
a negative-electrode mixture layer formed on the current collector,
wherein the negative-electrode mixture layer contains graphite and a silicon material,
a first region that extends from a surface of the mixture layer remote from the negative-electrode current collector in a thickness direction of the negative-electrode mixture layer and has a thickness equal to 40% of a thickness of the mixture layer contains a larger amount of the silicon material than a second region that extends from a surface of the mixture layer adjacent to the negative-electrode current collector and has a thickness equal to 40% of the thickness of the mixture layer, and
the first region has a lower density than the second region.

2. The negative electrode for a non-aqueous electrolyte secondary battery according to claim 1 , wherein an amount of the silicon material in the first region is substantially uniform.

3. The negative electrode for a non-aqueous electrolyte secondary battery according to claim 1 , wherein an amount of the silicon material in a middle region located between the first region and the second region increases from the second region toward the first region.

4. The negative electrode for a non-aqueous electrolyte secondary battery according to claim 1 , wherein a total amount of the silicon material in the negative-electrode mixture layer is 1% by weight or more and less than 20% by weight with respect to a total weight of a negative electrode active material.

5. The negative electrode for a non-aqueous electrolyte secondary battery according to claim 4 ,
wherein the amount of the silicon material in the first region is 1% by weight or more and less than 40% by weight with respect to the total weight of the negative electrode active material, and
an amount of the silicon material in the second region is 0% by weight or more and less than 10% by weight with respect to the total weight of the negative electrode active material (provided that the amount of the silicon material in the second region is less than the amount of the silicon material in the first region).

6. A non-aqueous electrolyte secondary battery comprising the negative electrode according to claim 1 , a positive electrode, and a non-aqueous electrolyte.

7. A negative electrode for a non-aqueous electrolyte secondary battery, which is a negative electrode before charging and discharging the non-aqueous electrolyte secondary battery, the negative electrode comprising:
a negative-electrode current collector; and
a negative-electrode mixture layer formed on the current collector,
wherein the negative-electrode mixture layer contains graphite and a silicon material,
a first region which is a region that extends from a surface of the mixture layer remote from the negative-electrode current collector in a thickness direction of the negative-electrode mixture layer and has a thickness equal to 40% of a thickness of the mixture layer contains a larger amount of the silicon material than a second region which is a region that extends from a surface of the mixture layer adjacent to the negative-electrode current collector and has a thickness equal to 40% of the thickness of the mixture layer, and
an entire density of the negative-electrode mixture layer is 2.3 g/cm 3 or higher.

Assignees

• Sanyo Electric Co

Inventors

• Wang Na
• Kasamatsu Shinji
• Kato Yoshio

Classifications

• H01M4/364

  as mixtures · CPC title

• H01M4/587

  for inserting or intercalating light metals · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M4/134

  Electrodes based on metals, Si or alloys · CPC title

• H01M4/133

  Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title