Light control films and lighting devices including same

Patent metadata

Field	Value
Publication number	US-10260711-B2
Application number	US-201515314933-A
Country	US
Kind code	B2
Filing date	Jun 1, 2015
Priority date	May 30, 2014
Publication date	Apr 16, 2019
Grant date	Apr 16, 2019

Abstract

Light control films, and lighting devices including the same, are disclosed. The light control films include a single layer of light transmitting material having a first side and a second side. A plurality of first microstructures are formed in the first side. The first microstructures are configured to receive incident light from a light source and produce an off axis (e.g. batwing) light distribution in a field downstream of the second side of the light control film. In some embodiments, a plurality of second microstructures is formed on the second side of the light control films and are configured to reduce the glare produced by light emitted from the light source passing through the film.

First claim

What is claimed is:

1. A light control film, comprising:
a single layer of light transparent material comprising a first side and a second side; and
a plurality of first microstructures formed on the first side;
wherein the light control film is configured to receive incident light from a light source on the first side and to produce an off-axis light distribution in a light field downstream of the second side
wherein the plurality of first microstructures comprise multiple sided pyramids;
wherein the multiple sided pyramids are each inverse pyramids having a point embedded into the first side of the single layer of light transparent material and a roof comprising a plurality of segments;
wherein the inverse pyramids each comprise first, second, third, and fourth sides, wherein each roof has a quadrilateral shape defined by first, second, third, and fourth segments, and wherein a geometry of the inverse pyramids is defined at least in part by a first, second, third, and fourth sidewall angles β1-β4, the first sidewall angle β1 defined between the first side and the first segment, the second sidewall angle β2 defined between the second side and the second segment, the third sidewall angle β3 defined between the third side and the third segment, and the fourth sidewall angle β4 defined between the fourth side and the fourth segment, and wherein the first, second, third, and fourth sidewall angles β1-β4 are each about 50 degrees; and
further comprising a plurality of second microstructures on the second side, the second microstructures configured to reduce glare in the off axis light distribution, wherein the plurality of second microstructures comprises hemispheres.

2. The light control film of claim 1 , wherein each roof has a quadrilateral shape defined by first, second, third, and fourth segments, wherein at least two of the first, second, third, and fourth segments are parallel to one another, and wherein the parallel segments are oriented relative to a horizontal plane of the light control film by a first orientation angle and a second orientation angle, wherein the first orientation angle and the second orientation angle are each 90 degrees relative to the horizontal plane.

3. The light control film of claim 2 , wherein the first orientation angle is less than 90 degrees relative to the horizontal plane, and the second orientation angle is greater than 90 degrees relative to the horizontal plane.

4. The light control films of claim 1 , wherein the inverse pyramids each comprise first, second, third, and fourth sides, wherein each roof has a quadrilateral shape defined by first, second, third, and fourth segments, and wherein a geometry of the inverse pyramids is defined at least in part by a first, second, third, and fourth corner angles α1-α4, the first corner angle α1 defined between the first segment and the second segment, the second corner angle α2 defined between the second segment and the third segment, the third corner angle α3 defined between the third segment and the fourth segment, and the fourth corner angle α4 defined between the first segment and the fourth segment, and the first, second, third, and fourth corner angles α1-α4 are each in the range of about 70 to about 120 degrees.

5. The light control film of claim 1 , wherein the plurality of second microstructures each comprise a height, a width, and a height:width aspect ratio, and the height:width aspect ratio is about 1:2.

6. A lighting device, comprising:
at least one solid-state light source configured to emit light; and
a light control film, comprising:
a single layer of light transparent material having a first side and a second side; and
a plurality of first microstructures formed on the first side;

wherein the light control film is configured to receive incident light emitted by the light source on the first side and to produce an off-axis light distribution in a light field downstream of the second side;
wherein the plurality of first microstructures comprise multiple sided pyramids;
wherein the multiple sided pyramids are each inverse pyramids having a point embedded into the first side of the single layer of light transparent material and a roof comprising a plurality of segments;
wherein the inverse pyramids each comprise first, second, third, and fourth sides, wherein each roof has a quadrilateral shape defined by first, second, third, and fourth segments, and wherein a geometry of the inverse pyramids is defined at least in part by a first, second, third, and fourth sidewall angles β1-β4, the first sidewall angle β1 defined between the first side and the first segment, the second sidewall angle β2 defined between the second side and the second segment, the third sidewall angle β3 defined between the third side and the third segment, and the fourth sidewall angle β4 defined between the fourth side and the fourth segment, and wherein the first, second, third, and fourth sidewall angles β1-β4 are each about 50 degrees; and
further comprising a plurality of second microstructures on the second side, the second microstructures configured to reduce glare in the off axis light distribution, wherein the plurality of second microstructures comprises hemispheres.

7. The lighting device of claim 6 , wherein each roof has a quadrilateral shape defined by first, second, third, and fourth segments, wherein at least two of the first, second, third, and fourth segments are parallel to one another, and wherein the parallel segments are oriented relative to a horizontal plane of the light control film by a first orientation angle and a second orientation angle, wherein the first orientation angle and the second orientation angle are each 90 degrees relative to the horizontal plane.

8. The lighting device of claim 7 , wherein the first orientation angle is less than 90 degrees relative to the horizontal plane, and the second orientation angle is greater than 90 degrees relative to the horizontal plane.

9. The lighting device of claim 6 , wherein the inverse pyramids each comprise first, second, third, and fourth sides, wherein each roof has a quadrilateral shape defined by first, second, third, and fourth segments, and wherein a geometry of the inverse pyramids is defined at least in part by a first, second, third, and fourth corner angles α1-α4, the first corner angle α1 defined between the first segment and the second segment, the second corner angle α2 defined between the second segment and the third segment, the third corner angle α3 defined between the third segment and the fourth segment, and the fourth corner angle α4 defined between the first segment and the fourth segment, and the first, second, third, and fourth corner angles α1-α4 are each in the range of about 70 to about 120 degrees.

10. The lighting device of claim 6 , wherein the plurality of second microstructures each comprise a height, a width, and a height:width aspect ratio, and the height:width aspect ratio is about 1:2.

Assignees

• Osram Sylvania Inc

Inventors

• Wang Zhuo
• Radl Bruce

Classifications

• F21Y2115/00

  Light-generating elements of semiconductor light sources · CPC title

• F21S8/026

  intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling · CPC title

• G02B6/0038

  Linear indentations or grooves, e.g. arc-shaped grooves or meandering grooves, extending over the full length or width of the light guide · CPC title

• G02B5/0231

  the surface having microprismatic or micropyramidal shape (macroscopic prism arrays G02B5/045) · CPC title

• G02B6/0045

  by shaping at least a portion of the light guide · CPC title