Brake disk

Patent metadata

Field	Value
Publication number	US-10260583-B2
Application number	US-201213712510-A
Country	US
Kind code	B2
Filing date	Dec 12, 2012
Priority date	Dec 23, 2011
Publication date	Apr 16, 2019
Grant date	Apr 16, 2019

Abstract

A brake disk has a wear-reducing surface coating including a wear indicator and a friction ring. The wear indicator is a raised portion on the friction ring and is underneath the surface coating. The raised portion runs around the friction ring in the form of a wavy line, for example. The raised portion has a height which corresponds to a wear limit.

First claim

What is claimed is:

1. A brake disk comprising:
a friction surface that defines:
at least one integral raised region configured to protrude into a surface coating, the surface coating provided with an initial thickness and having a minimum operating thickness that is less than the initial thickness and that defines a wear limit of the surface coating, the at least one integral raised region further configured to act as a wear indicator that becomes visible to an observer when the surface coating is worn down to the minimum operating thickness, the wear indicator defined by a substantially wavy annulus shape that is alternatingly adjacent an inner edge and an outer edge of the brake disk, wherein:
the at least one integral raised region has a height which corresponds to the wear limit; and
the surface coating covers said friction surface and said height of said at least one integral raised region; and

at least one further integral raised portion configured to protrude into a further surface coating, the further surface coating provided with a further initial thickness and having a further minimum operating thickness that is less than the further initial thickness and that defines a wear limit of the further surface coating, the at least one further integral raised portion further configured to act as a further wear indicator that becomes visible to an observer when the further surface coating is worn down to the further minimum operating thickness, the further wear indicator defined by a substantially wavy annulus shape that is alternatingly adjacent the outer edge and the inner edge of the brake ring such that, in a circular direction, as the wear indicator approaches the inner edge and the outer edge, the further wear indicator respectively approaches the outer edge and the inner edge, wherein:
the at least one further integral raised region has a height which corresponds to the further wear limit;
the further surface coating covers said friction surface and said height of said at least one further integral raised region; and
the at least one further integral raised region is raised such that the further wear indicator has a substantially semi-circular cross section;

wherein the at least one further integral raised region and the further wear indicator are on a side of the brake disk facing away from the wear indicator.

2. A brake disk comprising:
a first side that defines a first friction surface,
an integral region of the first friction surface raised by a height from the first side to define a first wear indicator,
the first wear indicator having a substantially wavy annulus shape that alternatingly approaches an inner edge and an outer edge of the brake disk, and
the height corresponding to a minimum operating thickness of a surface coating material, such that the first wear indicator is configured to become exposed as surface coating material in a region of the first wear indicator is worn down to the minimum operating thickness; and

a second side opposite the first side that defines a second friction surface facing away from the first friction surface,
an integral region of the second friction surface raised by the height from the second side to define a second wear indicator,
the second wear indicator having a substantially wavy annulus shape that is rotationally offset from the shape of the first wear indicator such that as the first wear indicator alternatingly approaches the inner edge and the outer edge of the brake disk, the second wear indicator alternatingly approaches the outer edge and the inner edge of the brake disk, respectively, and
the height corresponding to the minimum operating thickness of the surface coating material, such that the second wear indicator is configured to become exposed as surface coating material in a region of the second wear indicator is worn down to the minimum operating thickness.

3. The brake disk of claim 2 , wherein:
the integral region of the first friction surface defining the first wear indicator is the only region of the first friction surface raised from the first side; and
the integral region of the second friction surface defining the second wear indicator is the only region of the second friction surface raised from the second side.

Assignees

• Bosch Gmbh Robert

Inventors

• Dupuis Vincent

Classifications

• F16D2250/0046

  Coating · CPC title

• F16D2200/006

  containing fibres or particles · CPC title

• F16D2200/0013

  Cast iron · CPC title

• F16D66/022

  indicating that a lining is worn to minimum allowable thickness · CPC title

• F16D65/12 Primary

  Discs; Drums for disc brakes · CPC title