Separator

Patent metadata

Field	Value
Publication number	US-10258999-B2
Application number	US-201515504177-A
Country	US
Kind code	B2
Filing date	Dec 9, 2015
Priority date	Dec 10, 2014
Publication date	Apr 16, 2019
Grant date	Apr 16, 2019

Abstract

A separator includes a rotor, a plurality of flow channels each of which has an inlet and an outlet for gas and are in a vicinity of a rotation axis of the rotor, an air current producer configured to cause gas to flow through the plurality of flow channels, a driving device configured to rotate the rotor to rotate the plurality of flow channels around the rotation axis, and a discharger for allowing discharge of solid materials suspended in airstream produced in each of the plurality of flow channels, in a direction away from the rotation axis.

First claim

The invention claimed is:

1. A separator, comprising:
a rotor;
a plurality of flow channels each of which has an inlet and an outlet for gas and are in a vicinity of a rotation axis of the rotor;
an air current producer configured to cause gas to flow through the plurality of flow channels;
a driving device configured to rotate the rotor to rotate the plurality of flow channels around the rotation axis;
a discharger for allowing discharge of solid materials suspended in airstream produced in each of the plurality of flow channels, in a direction away from the rotation axis;
a collector for collecting the solid materials discharged from the discharger;
an axle including first and second ends in an axis direction thereof and disposed on the rotation axis;
a frame body with a hollow circular cylindrical shape disposed coaxially with the axle so as to surround the axle; and
a plurality of partition boards disposed between the axle and the frame body so as to be arranged at intervals along a circumferential direction of the axle,
the axle serving as the rotor,
each of the plurality of flow channels being a space surrounded by: two partition boards which are two of the plurality of partition boards and adjacent to each other in the circumferential direction of the axle; a side surface of the axle; and an inner circumferential surface of the frame body,
wherein the axle is tapered at an upstream end.

2. The separator of claim 1 , wherein the discharger allows discharge of the solid materials suspended in the airstream produced in each of the plurality of flow channels, in the direction away from the rotation axis, at a position nearer to the outlet than the inlet of each of the flow channels.

3. The separator of claim 1 , wherein the plurality of flow channels are not overlapped with each other in the direction away from the rotation axis.

4. The separator of claim 1 , wherein
the plurality of partition boards each is coupled with both the axle and the frame body.

5. The separator of claim 1 , wherein
the plurality of partition boards each is coupled with the axle.

6. The separator of claim 1 , wherein each of the plurality of flow channels includes a section connected to the inlet a distance of which from the rotation axis increases with an increase in a distance from the inlet.

7. The separator of claim 1 , further comprising a cover part for covering an upstream opening of the frame body,
the cover part having a vent,
the axle is tapered towards the vent along the rotation axis at the first end which is closer to the vent than the second end is.

8. The separator of claim 1 , wherein the axle is tapered along the rotation axis at the second end which is closer to the outlet of each of the plurality of flow channels than the first end is.

9. The separator of claim 1 , wherein each of the plurality of flow channels extends from the inlet to the outlet in a direction between a rotation direction around the rotation axis and a direction parallel to the rotation axis.

10. The separator of claim 9 , wherein each of the plurality of flow channels is helix.

11. The separator of claim 1 , wherein each of the plurality of flow channels extends from the inlet to the outlet along the rotation axis.

12. The separator of claim 1 , wherein
the frame body has a first end closer to the inlet for gas of each of the plurality of flow channels and a second end closer to the outlet for gas thereof, in a direction along the rotation axis,
the frame body has, between the first end and the second end, an expanding part for increasing a distance between the frame body and the rotor.

13. The separator of claim 12 , wherein
the expanding part has an inner wall surface defined as part of an inner circumferential surface of the frame body, and
an angle between the inner wall surface of the expanding part and the rotation axis is equal to or more than 90° and less than 180°.

14. The separator of claim 12 , comprising a plurality of the expanding parts, the plurality of expanding parts being arranged in the direction along the rotation axis.

15. The separator of claim 14 , further comprising a box-shaped container for storing the solid materials discharged from the discharger,
the container including an inner wall and an outer wall having different distances from the rotation axis,
a distance between the rotation axis and the inner wall being longer than a distance between the rotation axis and a side surface of the rotor,
a distance between the rotation axis and the outer wall being longer than a distance between the rotation axis and the frame body, and
at least one of the plurality of expanding parts being overlapped with the container in the direction along the rotation axis.

16. The separator of claim 1 , wherein the air current producer includes a fan or a blower.

17. The separator of claim 10 , wherein
the driving device is configured to rotate the rotor in a direction opposite to a helical direction of each of the plurality of flow channels as seen from the driving device, and
the plurality of flow channels and the driving device serves as the air current producer.

18. The separator of claim 1 , further comprising a casing enclosing the rotor, the plurality of flow channels, the air current producer and the driving device,
the discharger being formed in the casing.

19. The separator of claim 1 , wherein the discharger is formed in the frame body.

20. A separator, comprising:
a rotor;
a plurality of flow channels each of which has an inlet and an outlet for gas and are in a vicinity of a rotation axis of the rotor;
an air current producer configured to cause gas to flow through the plurality of flow channels;
a driving device configured to rotate the rotor to rotate the plurality of flow channels around the rotation axis;
a discharger for allowing discharge of solid materials suspended in airstream produced in each of the plurality of flow channels, in a direction away from the rotation axis;
a collector for collecting the solid materials discharged from the discharger,
an axle including first and second ends in an axis direction thereof and disposed on the rotation axis;
a frame body with a hollow circular cylindrical shape disposed coaxially with the axle so as to surround the axle; and
a plurality of partition boards disposed between the axle and the frame body so as to be arranged at intervals along a circumferential direction of the axle,
the axle serving as the rotor,
the plurality of partition boards each being coupled with the axle,
each of the plurality of flow channels being a space surrounded by: two partition boards which are two of the plurality of partition boards and adjacent to each other in the circumferential direction of the axle; a side surface of the axle; and an inner circumferential surface of the frame body.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Akasaka Osamu
• Hayasaki Yoshiki
• Tsuji Koji
• Matsunami Hirotaka
• Kamakura Masanao
• Kuzuoka Yoshikazu

Classifications

• B04B2005/125

  the rotors comprising separating walls · CPC title

• B01D45/14

  generated by rotating vanes, discs, drums or brushes · CPC title

• B01D45/12

  by centrifugal forces (centrifuges B04B; cyclones B04C) · CPC title

• B04C3/00

  Apparatus in which the axial direction of the vortex {flow following a screw-thread type line} remains unchanged {; Devices in which one of the two discharge ducts returns centrally through the vortex chamber, a reverse-flow vortex being prevented by bulkheads in the central discharge duct (combined with other devices B04C9/00)} · CPC title

• B04C9/00

  Combinations with other devices, e.g. fans, {expansion chambers, diffusors, water locks}(with filters B01D50/00) · CPC title