Printed circuit board based exciter

Patent metadata

Field	Value
Publication number	US-10256758-B2
Application number	US-201815863509-A
Country	US
Kind code	B2
Filing date	Jan 5, 2018
Priority date	Nov 26, 2014
Publication date	Apr 9, 2019
Grant date	Apr 9, 2019

Abstract

In one embodiment, a generator includes a rotor configured to rotate in cooperation with a stator to generate electrical power. An exciter of the generator includes at least one circuit board, a stationary exciter stator, and a control circuit. The circuit board is mechanically coupled to a rotor of the generator and includes at least one coil of an electrical conductor. The stationary exciter stator is configured to induce a current in the at least one coil of the at least one circuit board. The control circuit is configured to modify the current from the at least one coil and provide the modified current to a field of the generator.

First claim

We claim:

1. An exciter for a generator, the exciter comprising:
at least one circuit board mechanically coupled to a rotor of the generator, the circuit board including at least one coil of an electrical conductor;
a stationary exciter stator configured to induce a current in the at least one coil of the at least one circuit board; and
a control circuit included in the at least one circuit board, the control circuit configured to modify the current from the at least one coil and provide the modified current to a field of the generator.

2. The exciter of claim 1 , wherein the station exciter stator includes a permanent magnet.

3. The exciter of claim 2 , wherein the permanent magnet is one of a plurality of magnets arranged radially around an exciter armature.

4. The exciter of claim 2 , further comprising:
a flux shaping component configured to provide a low-reluctance path for magnetic flux generated by the permanent magnet.

5. The exciter of claim 1 , wherein the at least one coil of an electrical conductor includes traces on multiple layers of the at least one circuit board.

6. The exciter of claim 1 , wherein a voltage drop across the at least one coil is less that a predetermined value caused by the armature reactance.

7. The exciter of claim 1 , wherein a switching time of a field current is less than a predetermined value caused by the armature reactance.

8. The exciter of claim 6 , wherein the switching time is associated with a silicon controlled rectifier (SCR) or a diode used to control the field current.

9. The exciter of claim 1 , further comprising:
a torque transfer device configured to move axially with respect to a shaft of the rotor and support the at least one circuit board.

10. The exciter of claim 1 , wherein the at least one includes a plurality of printed circuit board spaced apart from one another by a minimum distance.

11. The exciter of claim 10 , wherein the plurality of printed circuit boards are offset from one another by an angular offset that provides an electrical phase separation.

12. A generator comprising:
a rotating assembly;
a generator controller configured to rotate with the rotating assembly; and
a circuit board configured to rotate with the rotating assembly and including a first set of traces electrically connected to the generator controller and a second set of traces configured to induce a field current.

13. The generator of claim 12 , further comprising:
a shaft rotatably supporting the rotating assembly;
at least one magnet positioned, with respect to the rotating assembly, in a direction parallel to the shaft.

14. The generator of claim 13 , wherein the magnet is a first magnet, wherein the at least one magnet includes a first magnet in the direction and a second magnet, with respect to the rotating assembly, in a second direction opposite to the first direction.

15. The generator of claim 12 , further comprising:
a flux shaping component configured to provide a low-reluctance path for magnetic flux generated by the permanent magnet.

16. The generator of claim 12 , wherein a length of the at least one magnet in a perpendicular direction perpendicular to the shaft is greater than a width in the direction parallel to the shaft of the rotating assembly.

17. The generator of claim 12 , further comprising:
a plurality of printed circuit board spaced apart from one another by a minimum distance, the circuit board included in the plurality of printed circuit boards.

18. The generator of claim 12 , wherein the plurality of printed circuit boards are offset from one another by an angular offset that provides an electrical phase separation.

19. A method for axially positioning a printed circuit board connected to a rotating shaft, the method comprising:
supporting a printed circuit board to be movable in a direction parallel to the rotating shaft while maintaining a rotational connection to the rotating shaft; and
adjusting a position of the printed circuit board relative to the rotating shaft.

20. The method of claim 19 , further comprising:
controlling a current through windings on the printed circuit board to provide a magnetic force that adjusts the position of the printed circuit board relative to the rotating shaft.

Assignees

• Kohler Co

Inventors

• Frampton Isaac S
• Larson Adam

Classifications

• H02P9/04

  Control effected upon non-electric prime mover and dependent upon electric output value of the generator · CPC title

• H02P2101/45

  for motor vehicles, e.g. car alternators · CPC title

• H02P9/14

  by variation of field (H02P9/08, H02P9/10 take precedence) · CPC title

• H02P9/009

  Circuit arrangements for detecting rotor position · CPC title

• H02P9/48 Primary

  Arrangements for obtaining a constant output value at varying speed of the generator, e.g. on vehicle (H02P9/04 - H02P9/46 take precedence) · CPC title