Electric machine

Patent metadata

Field	Value
Publication number	US-10256708-B2
Application number	US-201615272899-A
Country	US
Kind code	B2
Filing date	Sep 22, 2016
Priority date	Sep 22, 2016
Publication date	Apr 9, 2019
Grant date	Apr 9, 2019

Abstract

An electric machine includes a stator and a rotor operable with the stator. The rotor includes at least one pole section, the pole section defining a direct axis in a flux barrier having a first end and a second end. Each of the first and second ends are positioned proximate to the stator. The first end defines a first angular position relative to the direct axis and the second end defines a second angular position relative to the direct axis. The first angular position is different in magnitude than the second angular position to reduce a torque ripple or torque oscillation of the electric machine.

First claim

What is claimed is:

1. An electric machine comprising:
a stator; and
a rotor operable with the stator and including a pole section, the pole section defining a direct axis and a flux barrier including a first end and a second end, the first end of the flux barrier positioned proximate the stator and defining a first angular position relative to the direct axis, the second end positioned proximate the stator and defining a second angular position relative to the direct axis, the first angular position being different in magnitude than the second angular position;
wherein the flux barrier defined by the pole section of the rotor is an outer flux barrier, and wherein the pole section of the rotor further defines an inner flux barrier with the outer flux barrier nested within the inner flux barrier, wherein the inner flux barrier is asymmetric about the direct axis.

2. The electric machine of claim 1 , wherein the pole section is a second pole section, wherein the rotor further comprises a first pole section, wherein the first pole section also defines a direct axis, wherein the first pole section is symmetric about the direct axis.

3. The electric machine of claim 2 , wherein the first pole section defines a total angular difference between the first angular position and the second angular position, wherein the second pole section also defines a total angular difference between the first angular position and the second angular position, and wherein the total angular difference of the first pole section is substantially equal to the total angular difference of the second pole section.

4. The electric machine of claim 1 , wherein the electric machine is an interior permanent magnet synchronous electric machine, and wherein the rotor comprises a permanent magnet positioned within the flux barrier.

5. The electric machine of claim 1 , wherein the electric machine is a synchronous reluctance electric machine.

6. The electric machine of claim 1 , wherein the inner flux barrier includes a first end and a second end, wherein the first end of the inner flux barrier defines a first angular position relative to the direct axis, wherein the second end of the inner flux barrier defines a second angular position relative to the direct axis, wherein the first angular position of the first end of the outer flux barrier defines a difference with the second angular position of the second end of the outer flux barrier that is substantially equal to a difference defined between the first angular position of the first end of the inner flux barrier and the second angular position of the second end of the inner flux barrier.

7. The electric machine of claim 1 , wherein the pole section is a second pole section, wherein the rotor further comprises:
a third pole section defining a flux barrier and a direct axis, wherein the third pole section is asymmetric about the direct axis.

8. The electric machine of claim 7 , wherein the rotor further comprises:
a first pole section defining a flux barrier and a direct axis, wherein the flux barrier of the first pole section is symmetric about the direct axis.

9. The electric machine of claim 1 , wherein the flux barrier comprises a first arm and a second arm, wherein the first arm defines a first angle with the direct axis and wherein the second arm defines a second angle with the direct axis, wherein the first angle is different than the second angle.

10. The electric machine of claim 1 , wherein the flux barrier comprises a base portion, a first arm, and a second arm, wherein the first arm defines a first angle with the base portion and wherein the second arm defines a second angle with the base portion, wherein the first angle is different than the second angle.

11. The electric machine of claim 1 , wherein the flux barrier comprises a base portion, and wherein the base portion defines an oblique angle with the direct axis.

12. The electric machine of claim 1 , wherein the rotor further comprises a plurality of pole sections, wherein each pole section defines a direct axis, and wherein the direct axes are evenly spaced along a circumferential direction of the electric machine.

13. The electric machine of claim 1 , wherein the pole section is a second pole section, wherein the rotor further comprises a first pole section, a third pole section, and a fourth pole section, wherein each of the pole sections define a flux barrier and a direct axis, wherein the flux barriers of the first and third pole sections are symmetric about the respective direct axes, and wherein the flux barriers of the second and fourth pole sections are asymmetric about the respective direct axes.

14. The electric machine of claim 1 , wherein the pole section is a second pole section, wherein the rotor further comprises a first pole section, a third pole section, and a fourth pole section, wherein each of the pole sections define a flux barrier and a direct axis, wherein the flux barriers of the first and second pole sections are asymmetric about the respective direct axes, and wherein the flux barriers of the third and fourth pole sections are symmetric about the respective direct axes.

15. The electric machine of claim 1 , wherein the pole section is a second pole section, wherein the rotor further comprises a first pole section, a third pole section, and a fourth pole section, wherein each of the pole sections define a flux barrier and a direct axis, wherein the flux barriers of the first, second, third, and fourth pole sections are asymmetric about the respective direct axes.

16. The electric machine of claim 1 , wherein the rotor is formed of a plurality of laminated ferromagnetic material.

17. The electric machine of claim 1 , wherein the rotor is positioned within the stator.

18. The electric machine of claim 1 , wherein the stator is positioned within the rotor.

19. A synchronous electric machine comprising:
a stator; and
a rotor operable with the stator and comprising
a first pole section defining a first direct axis and a first flux barrier, the first flux barrier including a first end defining a first angular position and a second end defining a second angular position, the first angular position of the first end of the first flux barrier being equal in magnitude to the second angular position of the second end of the first flux barrier; and
a second pole section defining a second direct axis and a second flux barrier, the second flux barrier including a first end defining a first angular position and a second end defining a second angular position, the first angular position of the first end of the second flux barrier being different in magnitude than the second angular position of the second end of the second flux barrier;
wherein the first flux barrier defined by the first pole section is an outer flux barrier, and wherein the first pole section further defines an inner flux barrier with the outer flux barrier nested within the inner flux barrier, wherein the inner flux barrier is asymmetric about the direct axis.

Assignees

• Gen Electric

Inventors

• Papini Francesco
• Osama Mohamed
• Jassal Anoop Kumar

Classifications

• H02K1/276

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K1/2786

  Outer rotors · CPC title

• H02K1/246

  Variable reluctance rotors · CPC title

• H02K1/2706

  Inner rotors · CPC title

• H02K29/03 Primary

  with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems · CPC title