Reflector for LED and light-emitting device equipped with same

Patent metadata

Field	Value
Publication number	US-10253181-B2
Application number	US-201013394583-A
Country	US
Kind code	B2
Filing date	Sep 2, 2010
Priority date	Sep 7, 2009
Publication date	Apr 9, 2019
Grant date	Apr 9, 2019

Abstract

The present invention provides a reflector for an LED, including a polyamide composition and configure to keep high reflectance and high degree of whiteness even after being irradiated with LED light for a long period of time. The present invention is a reflector for an LED, including a polyamide composition containing polyamide (A) that has dicarboxylic acid units including 50 to 100 mol % of 1,4-cyclohexanedicarboxylic acid units and diamine units including 50 to 100 mol % of aliphatic diamine units having 4 to 18 carbon atoms.

First claim

The invention claimed is:

1. A reflector for an LED, consisting of a polyamide composition consisting of a polyamide (A), a filler (B) and optionally at least one additional component selected from the group consisting of reinforcement material (C), a light stabilizer (D), magnesium oxide (E), magnesium hydroxide (E), and an additive (F)
wherein the polyamide (A) has dicarboxylic acid units including 90 to 100 mol. % of 1,4-cyclohexanedicarboxylic acid units and diamine units including 50 to 100 mol. % of aliphatic diamine units having 4 to 18 carbon atoms,
the polyamide (A) has 3 to 10 mol. % of units derived from an end-capping agent with respect to the aliphatic diamine units having 4 to 18 carbon atoms,
the filler (B) is at least one selected from the group consisting of zinc sulfide, strontium sulfide, barium sulfide, strontium titanate, lead titanate, barium titanate, zinc oxide, antimony oxide, titanium oxide, zirconium oxide, white lead, silver chloride and diamond,
the reinforcement material (C) is a fibrous reinforcement material and/or an acicular reinforcement material,
the additive (F) is at least one selected from the group consisting of a colorant, a thermostabilizer, an antioxidant, an antistatic agent, a nucleating agent, a plasticizer, a wax, a mold release agent and a lubricant, and
a content of the additive (F) is 5 mass % or less with respect to a total mass of the polyamide composition,
the filler (B) is present in the polyamide composition in the amount of 3 to 50 mass % with respect to a total mass of the polyamide composition.

2. The reflector for an LED according to claim 1 , wherein the filler (B) is titanium oxide.

3. The reflector for an LED according to claim 1 , wherein linear diamine units account for 55 mol. % or more of the aliphatic diamine units having 4 to 18 carbon atoms.

4. The reflector for an LED according to claim 1 , wherein the aliphatic diamine units having 4 to 18 carbon atoms are 1,9-nonanediamine units and/or 2-methyl-1,8-octanediamine units.

5. The reflector for an LED according to claim 1 , wherein the reinforcement material (C) is present in the polyamide composition.

6. The reflector for an LED according to claim 5 , wherein the reinforcement material (C) is a glass fiber and/or wollastonite.

7. The reflector for an LED according to claim 1 , wherein the light stabilizer (D) is present in the polyamide composition.

8. The reflector for an LED according to claim 1 , wherein the magnesium oxide (E) and/or the magnesium hydroxide (E) is present in the polyamide composition.

9. The reflector for an LED according to claim 1 , wherein the reflector has a reflectance of 90% or more for light with a wavelength of 460 nm after being irradiated, at 120° C. in air for 336 hours, with metal halide lamp light having passed through a KF-1 filter, at a position where the metal halide lamp light has an illuminance of 10 mW/cm 2 at a wavelength of 300 to 400 nm.

10. The reflector for an LED according to claim 1 , wherein a load deflection temperature under a load of 1.82 MPa is 260° C. or higher.

11. A light emitting device comprising the reflector for an LED according to claim 1 .

12. The reflector for an LED according to claim 1 , wherein the end-capping agent is at least one compound selected from the group consisting of a monocarboxylic acid, an acid anhydride, a monoisocyanate, a mono-acid halide, a monoester, a monoalcohol and a monoamine.

13. The reflector for an LED according to claim 1 , wherein the reinforcement material (C), the light stabilizer (D), and the magnesium oxide (E) and/or the magnesium hydroxide (E) are present in the polyamide composition.

14. The reflector for an LED according to claim 13 , wherein the end-capping agent is a monocarboxylic acid.

Assignees

• Tamura Kozo
• Matsuoka Hideharu
• Kohase Ryu
• Kuraray Co

Inventors

• Tamura Kozo
• Matsuoka Hideharu
• Kohase Ryu

Classifications

• H10W90/756

  between a chip and a stacked lead frame, conducting package substrate or heat sink · CPC title

• H10W74/00

  Encapsulations, e.g. protective coatings · CPC title

• H10W72/07554

  changes in dispositions · CPC title

• H10W72/547

  Dispositions of multiple bond wires · CPC title

• H01L2924/00012

  Electricity · mapped topic