Micro-concentrator solar array using micro-electromechanical systems (MEMS) based reflectors

Patent metadata

Field	Value
Publication number	US-10250182-B2
Application number	US-201414532356-A
Country	US
Kind code	B2
Filing date	Nov 4, 2014
Priority date	Feb 21, 2014
Publication date	Apr 2, 2019
Grant date	Apr 2, 2019

Abstract

A method and apparatus for focusing light onto a plurality of solar cells. The apparatus comprises a plurality of solar cells, a plurality of groups of reflectors corresponding to the plurality of solar cells, and a control module in communication with the plurality of solar cells and the plurality of groups of reflectors. The control module includes control logic for monitoring an electrical output from the plurality of solar cells and repositioning the plurality of groups of reflectors when the electrical output is below a selected threshold.

First claim

What is claimed is:

1. An apparatus comprising:
a coverglass having a first side facing an outside of the apparatus and a second side facing an inside of the apparatus, wherein the first and second sides are flat;
a plurality of solar cells mounted in a first array to the coverglass on the second side;
a substrate disposed opposite the second side of the coverglass;
for each of the plurality of solar cells, a corresponding group of reflectors arranged on the substrate around a corresponding central point, wherein each group of reflectors comprises a plurality of reflectors arranged in a radially outward direction with respect to the central point, wherein the corresponding central point of any given group of reflectors is positioned to oppose a given corresponding solar cell of the first array, wherein together all groups of reflectors form a second array that corresponds to the first array; and
a control module in communication with the plurality of solar cells and all groups of reflectors, wherein the control module includes control logic for:
monitoring an electrical output generated by all of the plurality of solar cells with each reflector in each group of reflectors in the groups of reflectors positioned to reflect a beam of light directed from a current source position to the solar cell of the plurality of solar cells corresponding to the reflector,
determining whether the electrical output generated by all of the plurality of solar cells with each reflector in each group of reflectors in the groups of reflectors positioned to reflect a beam of light directed from the current source position to the solar cell of the plurality of solar cells corresponding to the reflector is below a selected threshold,
in response to a determination that the electrical output generated by all of the plurality of solar cells with each reflector in each group of reflectors in the groups of reflectors positioned to reflect a beam of light directed from the current source position to the solar cell of the plurality of solar cells corresponding to the reflector is below the selected threshold, identifying a plurality of selected source positions surrounding the current source position,

positioning all of the plurality of reflectors in the groups of reflectors for each of the plurality of selected source positions surrounding the current source position such that for each of the plurality of selected source positions surrounding the current source position each reflector in each group of reflectors in the groups of reflectors is positioned to reflect a beam of light directed from the selected source position to the solar cell of the plurality of solar cells corresponding to the reflector,
measuring the electrical output generated by all of the plurality of solar cells with the plurality of reflectors in the groups of reflectors positioned for each of the plurality of selected source positions surrounding the current source position,
selecting the one of the plurality of selected source positions surrounding the current source position corresponding to the positions of the plurality of reflectors in the groups of reflectors for which the electrical output generated by all of the plurality of solar cells is the highest electrical output as a new current source position, and
positioning all of the plurality of reflectors in the groups of reflectors for the new current source position such that each reflector in each group of reflectors in the groups of reflectors is positioned to reflect a beam of light directed from the new current source position to the solar cell of the plurality of solar cells corresponding to the reflector.

2. The apparatus of claim 1 , wherein the control module controls repositioning of at least one reflector in the groups of reflectors with respect to at least one axis when the electrical output generated by the plurality of solar cells is below the selected threshold.

3. The apparatus of claim 1 , wherein, for each of the groups of reflectors, the corresponding reflectors are arranged in rows that radiate from the corresponding central point.

4. The apparatus of claim 3 , wherein the plurality of solar cells are mounted to the coverglass using a plurality of interconnects.

5. The apparatus of claim 1 , wherein each reflector in the groups of reflectors is a micro-electromechanical systems based reflector.

6. The apparatus of claim 3 , wherein, for each row in the rows, a given reflector in a given row is movable to a different height relative to every other reflector in the given row.

7. A method for focusing light onto a plurality of solar cells, the method comprising:
operating an apparatus, the apparatus comprising:
a coverglass having a first side facing an outside of the apparatus and a second side facing an inside of the apparatus, wherein the first and second sides are flat;
a plurality of solar cells mounted in a first array to the coverglass on the second side;
a substrate disposed opposite the second side of the coverglass;
for each of the plurality of solar cells, a corresponding group of reflectors arranged on the substrate around a corresponding central point, wherein each group of reflectors comprises a plurality of reflectors arranged in a radially outward direction with respect to the central point, wherein the corresponding central point of any given group of reflectors is positioned to oppose a given corresponding solar cell of the first array, wherein together all groups of reflectors form a second array that corresponds to the first array; and
a control module in communication with the plurality of solar cells and all groups of reflectors, wherein the control module includes control logic for monitoring an electrical output from the plurality of solar cells and repositioning ones of groups of reflectors when the electrical output is below a selected threshold;

monitoring an electrical output generated by all of the plurality of solar cells with each reflector in each group of reflectors in the groups of reflectors positioned to reflect a beam of light directed from a current source position to the solar cell of the plurality of solar cells corresponding to the reflector;
determining whether the electrical output generated by all of the plurality of solar cells with each reflector in each group of reflectors in the groups of reflectors positioned to reflect a beam of light directed from the current source position to the solar cell of the plurality of solar cells corresponding to the reflector is below a selected threshold; and
in response to a determination that the electrical output generated by all of the plurality of solar cells with each reflector in each group of reflectors in the groups of reflectors positioned to reflect a beam of light directed from the current source position to the solar cell of the plurality of solar cells corresponding to the reflector is below the selected threshold using the control logic in the control module to:
identify a plurality of selected source positions surrounding the current source position,
position all of the plurality of reflectors in the groups of reflectors for each of the plurality of selected source positions surrounding the current source position such that for each of the plurality of selected source positions surrounding the current source position each reflector in each group of reflectors in the groups of reflectors is positioned to reflect a beam of light directed from the selected source position to the solar cell of the plurality of solar cells corresponding to the reflector,
measure the electrical output generated by all of the plurality of solar cells with the plurality of reflectors in the groups of reflectors positioned for each of the plurality of selected source positions sur

Assignees

• Boeing Co

Inventors

• Singer Scott Benjamin
• Krut Dimitri D
• Karam Nasser H

Classifications

• Y02E10/52

  PV systems with concentrators · CPC title

• H01L31/0547

  Electricity · mapped topic

• H01L31/0543

  Electricity · mapped topic

• H02S20/32 Primary

  specially adapted for solar tracking · CPC title

• H10F77/488

  Reflecting light-concentrating means, e.g. parabolic mirrors or concentrators using total internal reflection · CPC title