Coupling device

Patent metadata

Field	Value
Publication number	US-10247251-B2
Application number	US-201615054377-A
Country	US
Kind code	B2
Filing date	Feb 26, 2016
Priority date	Feb 27, 2015
Publication date	Apr 2, 2019
Grant date	Apr 2, 2019

Abstract

A coupling device (K) has a first positive-locking clutch (K0), a second positive-locking clutch (K1), an axially fixed first shaft (W1), an axially fixed second shaft (W2), a connecting shaft (WV) and an actuator (AK). The first shaft (W1), the second shaft (W2) and the connecting shaft (WV) are arranged coaxially to each other. By closing the first clutch (K0), a torque-proof connection between the first shaft (W1) and the connecting shaft (WV) is established, and by closing the second clutch (K1), a torque-proof connection between the connecting shaft (WV) and the second shaft (W2) is established. The actuator through axial displacement of the connecting shaft (WV), shifts both the first clutch (K0) and the second clutch (K1) between an engaged state and a disengaged state, such that the connecting shaft (WV) is movable to a multitude of axial positions to achieve different engaged states of the clutches.

First claim

The invention claimed is:

1. A coupling device (K), comprising:
a first positive-locking clutch (K 0 );
a second positive-locking clutch (K 1 );
an axially fixed first shaft (W 1 );
an axially fixed second shaft (W 2 );
a connecting shaft (WV);
an actuator (AK);
the first shaft (W 1 ), the second shaft (W 2 ), and the connecting shaft (WV) arranged coaxially to each other such that:
by closing the first clutch (K 0 ), a torque-proof connection between the first shaft (W 1 ) and the connecting shaft (WV) is established;
by closing the second clutch (K 1 ), a torque-proof connection between the connecting shaft (WV) and the second shaft (W 2 ) is established;

the actuator (AK) configured to, through axial displacement of the connecting shaft (WV), shift both the first clutch (K 0 ) and the second clutch (K 1 ) between an engaged state and a disengaged state, wherein:
in a first axial position of the connecting shaft (WV), the first clutch (K 0 ) is in an engaged state and the second clutch (K 1 ) is in a disengaged state;
in a second axial position of the connecting shaft (WV), both the first clutch (K 0 ) and the second clutch (K 1 ) are in a disengaged state; and
in a third axial position of the connecting shaft (WV), the first clutch (K 0 ) is in a disengaged state and the second clutch (K 1 ) is in an engaged state,
in a fourth axial position of the connecting shaft (WV), both the first clutch (K 0 ) and the second clutch (K 1 ) are in an engaged state;

wherein through the axial displacement of the connecting shaft (WV), the following sequences of the axial positions of the connecting shaft (WV) are achieved:
(a) fourth axial position, first axial position, second axial position, third axial position, or
(b) first axial position, second axial position, third axial position, fourth axial position.

2. The coupling device (K) according to claim 1 , further comprising a first claw toothing (Z 0 ) arranged at the first shaft (W 1 ), a second claw toothing (Z 1 ) arranged at the second shaft (W 2 ), and a third claw toothing (Z 01 ) arranged at the connecting shaft (WV), wherein:
in the first axial position of the connecting shaft (WV), the third claw toothing (Z 01 ) is only in engagement with the first claw toothing (Z 0 );
in the second axial position of the connecting shaft (WV), the third claw toothing (Z 01 ) is not in engagement with either the first or the second claw toothing (Z 0 , Z 1 );
in the third axial position of the connecting shaft (WV), the third claw toothing (Z 01 ) is in engagement only with the second claw toothing (Z 1 ); and
in the fourth axial position of the connecting shaft (WV), the third claw toothing (Z 01 ) is in engagement with both the first and the second claw toothings (Z 0 , Z 1 ).

3. The coupling device (K) according to claim 2 , wherein the third claw toothing (Z 01 ) comprises a gap (L), wherein in the second axial position of the connecting shaft (WV), both the first claw toothing (Z 0 ) and the second claw toothing (Z 1 ) are spatially located in the gap (L) and are not in engagement with the third claw toothing (Z 01 ).

4. The coupling device (K) according to claim 2 , wherein in a fifth axial position of the connecting shaft (WV), both the first clutch (K 0 ) and the second clutch (K 1 ) are in an engaged state, the third claw toothing (Z 01 ) is engaged with the first and second claw toothings (Z 0 , Z 1 ), and, through the axial displacement of the connecting shaft (WV), the following sequence of the axial positions of the connecting shaft (WV) are achieved: fourth axial position, first axial position, second axial position, third axial position, fifth axial position.

5. The coupling device (K) according to claim 1 , wherein the connecting shaft (WV) is connected in a torque-proof manner to an axially fixed third shaft (W 3 ) through a third positive-locking clutch (K 2 ).

6. The coupling device (K) according to claim 5 , wherein the connecting shaft (WV) features a fourth claw toothing (Z 2 - 1 ) and the third shaft (W 3 ) features a fifth claw toothing (Z 2 - 2 ), and wherein in the first to fifth axial position of the connecting shaft (WV), the fourth claw toothing (Z 2 - 1 ) is in engagement with the fifth claw toothing (Z 2 - 2 ) and, in a sixth axial position of the connecting shaft (WV), the fourth claw toothing (Z 2 - 1 ) is not in engagement with the fifth claw toothing (Z 2 - 2 ).

7. The coupling device (K) according to claim 6 , wherein through the axial displacement of the connecting shaft (WV), one of the following sequences of the axial positions of the connecting shaft (WV) is achieved:
sixth axial position, fourth axial position, first axial position, second axial position, third axial position;
first axial position, second axial position, third axial position, fourth axial position, sixth axial position;
fifth axial position, first axial position, second axial position, third axial position, fourth axial position, sixth axial position; or
sixth axial position, fifth axial position, first axial position, second axial position, third axial position, fourth axial position.

8. The coupling device (K) according to claim 7 , wherein in a seventh axial position of the connecting shaft (WV), the fourth claw toothing (Z 2 - 1 ) is not in engagement with the fifth claw toothing (Z 2 - 2 ), and through the axial displacement of the connecting shaft (WV), the following sequence of the axial positions of the connecting shaft (WV) is achieved: seventh axial position, fifth axial position, first axial position, second axial position, third axial position, fourth axial position, sixth axial position.

9. The coupling device (K) according to claim 6 , wherein the connecting shaft (WV) is formed as a hollow shaft, the third claw toothing (Z 01 ) is formed as an internal toothing, and the fourth claw toothing (Z 2 - 1 ) is formed as an external toothing.

10. The coupling device (K) according to claim 6 , further comprising slide bearings (GL) arranged between the third shaft (W 3 ) and the connecting shaft (WV).

11. The coupling device (K) according to claim 1 , wherein the actuator (AK) comprises an electromechanical device.

12. The coupling device (K) according to claim 11 , wherein transfer of the axial movement of the actuator (AK) to the connecting shaft (WV) takes place with a shift rod and a shift fork, or a shift drum and a shift fork.

13. A drive train of a motor vehicle, comprising:
a coupling device (K) according to claim 5 ;
an electric motor (EM) with a torque-proof stator (S) and a rotatably mounted rotor (R);
a drive assembly (VKM);
a transmission (G);
the first shaft (W 1 ) connected through a torsional vibration damper (TS) in a torsionally flexible manner to the drive assembly (VKM);
the second shaft (W 2 ) connected to a shaft of the transmission (G) in a torque-proof or torsionally flexible manner to form an interface to a change of transmission ratio section (GT) of the transmission (G); and
the rotor (R) of the electric motor (EM) constantly connected in a torque-proof manner either to the connecting shaft (WV) or to the third shaft (W 3 ).

14. The drive train for a motor vehicle according to claim 13 , wherein the coupling device (K) is a component of the transmission (G).

15. A transmission (G) for a motor vehicle, comprising:
a coupling device (K) according to claim 5 ;
an electric motor (EM) with a torque-proof stator (S) and a rotatably mounted rotor (R);
a drive assembly (VBKM);
the first shaft (W 1 ) connected to a first shaft of the transmission (G) in a torque-proof or torsionally flexible manner to fo

Assignees

• Zahnradfabrik Friedrichshafen

Inventors

• Pawlakowitsch Juri
• Merz Felix
• Ziemer Peter
• Kuberczyk Raffael

Classifications

• F16H2200/2064

  using at least one positive clutch, e.g. dog clutch · CPC title

• F16H3/66

  composed of a number of gear trains without drive passing from one train to another · CPC title

• F16D21/02

  for interconnecting three or more shafts or other transmission members in different ways (in endless-track vehicles B62D) · CPC title

• B60K6/36

  characterised by the transmission gearings · CPC title

• F16H2200/2012

  with four sets of orbital gears · CPC title