Methods and system for adjusting engine water injection

Patent metadata

Field	Value
Publication number	US-10247140-B2
Application number	US-201615384204-A
Country	US
Kind code	B2
Filing date	Dec 19, 2016
Priority date	Dec 19, 2016
Publication date	Apr 2, 2019
Grant date	Apr 2, 2019

Abstract

Methods and systems are provided for water injection at an intake port of an engine toward or away from intake valves in response to engine operating conditions. In one example, a method may include port injecting water away from an intake valve in response to engine knock and port injecting water towards an intake valve in response to engine dilution demand. Further, the method may include adjusting an amount of water injected based on one or more of a change in manifold temperature and a change in exhaust oxygen level.

First claim

The invention claimed is:

1. A method for an engine, comprising:
during a first condition, responsive to an engine dilution demand, port injecting water towards a closed intake valve; and
during a second condition, responsive to engine knock, port injecting water away from an open intake valve, wherein a larger portion of the injected water remains in liquid form following the injecting during the second condition relative to the first condition.

2. The method of claim 1 , wherein port injecting water towards the closed intake valve includes injecting water onto a valve surface at a timing before initiation of intake valve opening, and port injecting water away from the open intake valve includes injecting water away from the valve surface at a timing after initiation of intake valve opening.

3. The method of claim 1 , wherein the first condition includes engine load being lower than a threshold, and wherein the second condition includes the engine load being higher than the threshold.

4. The method of claim 1 , wherein port injecting water towards the closed intake valve includes port injecting at bottom dead center (BDC) of an intake stroke, and wherein port injecting water away from the open intake valve includes port injecting in between top dead center (TDC) and BDC of the intake stroke.

5. The method of claim 1 , wherein a temperature of the intake valve is higher during the first condition relative to the second condition.

6. The method of claim 1 , wherein airflow into a runner coupled upstream of the intake valve is higher during the second condition relative to the first condition.

7. The method of claim 1 , wherein an amount of water commanded during the first condition is based on each of engine load and modeled valve temperature, and wherein the amount of water commanded during the second condition is based on each of engine load and estimated knock intensity.

8. The method of claim 7 , wherein timing of port injecting water towards the closed intake valve is based on the modeled valve temperature, the timing delayed until the modeled valve temperature exceeds a threshold temperature, the threshold temperature based on the amount of water injected during the first condition.

9. The method of claim 7 , further comprising, during the first condition, after the injecting, estimating an actual amount of water vapor in an intake manifold based on feedback from an intake oxygen sensor operating in a variable voltage mode; and, during the second condition, after the injecting, estimating an actual amount of water in the engine based on feedback from a manifold charge temperature sensor.

10. The method of claim 9 , further comprising, during the first condition, after the injecting, adjusting an EGR valve opening based on a difference between a commanded amount and the actual amount of water vapor, the EGR valve opening increased as the difference increases; and, during the second condition, after the injecting, adjusting spark timing retard based on a difference between a commanded amount and the actual amount of water, spark timing retarded further as the difference increases.

11. A method for an engine, comprising:
responsive to engine dilution demand, port injecting a first amount of water towards an intake valve before intake valve opening; and
responsive to engine charge cooling demand, port injecting a second amount of water away from the intake valve during intake valve opening,
wherein each of an amount and timing of the port injecting responsive to engine dilution demand is based on modeled valve temperature and wherein each of the amount and timing of the port injecting responsive to charge cooling demand is based on knock intensity.

12. The method of claim 11 , further comprising, after port injecting responsive to the engine dilution demand, estimating a change in intake oxygen via an intake oxygen sensor operating in a variable voltage mode, and adjusting an EGR flow rate based on the estimated change in intake oxygen.

13. The method of claim 11 , further comprising, after port injecting responsive to the charge cooling demand, estimating a change in manifold temperature via a manifold temperature sensor, and adjusting a degree of spark timing retard applied based on the estimated change in manifold temperature.

14. A method for an engine, comprising:
during a first condition, responsive to an engine dilution demand, port injecting water towards a closed intake valve; and
during a second condition, responsive to engine knock, port injecting water away from an open intake valve, wherein a temperature of the intake valve is higher during the first condition relative to the second condition.

15. The method of claim 14 , further comprising, after injecting the water towards the closed intake valve during the first condition, estimating an actual amount of water received in the engine, and adjusting an opening of an EGR valve based on a deviation of the actual amount of water:
estimating based on input from an exhaust oxygen sensor operating in a variable voltage mode when a port water injector is selected.

16. The method of claim 14 , wherein an amount of water commanded during the first condition is based on each of an engine load and a modeled valve temperature.

17. The method of claim 16 wherein timing of port injecting water towards the closed intake valve is based on the modeled valve temperature, the timing delayed until the modeled valve temperature exceeds a threshold temperature, the threshold temperature based on an amount of water injected during the first condition.

18. The method of claim 14 , wherein an amount of water commanded during the second condition is based on each of an engine load and an estimated knock intensity.

Assignees

• Ford Global Tech Llc

Inventors

• Mcquillen Michael
• Makled Daniel A
• Hakeem Mohannad
• Surnilla Gopichandra
• Ulrey Joseph Norman
• Shelby Michael Howard

Classifications

• F02D41/0065

  Specific aspects of external EGR control (constructional details of EGR system F02M26/00) · CPC title

• F02D41/0025

  Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures · CPC title

• F02D35/027

  using knock sensors · CPC title

• F02D41/144

  Sensor in intake manifold · CPC title

• F02M25/028

  into the charge intakes · CPC title