Liquid temperature sensor

Patent metadata

Field	Value
Publication number	US-10247087-B2
Application number	US-201615131413-A
Country	US
Kind code	B2
Filing date	Apr 18, 2016
Priority date	Apr 18, 2016
Publication date	Apr 2, 2019
Grant date	Apr 2, 2019

Abstract

Systems and methods for monitoring the temperature of a liquid are disclosed herein. Systems can include a thermistor in contact with a liquid coolant and circuitry configured to measure a temperature of the thermistor by applying a nominal current through the thermistor and detecting a voltage drop across the thermistor. The circuitry may be further configured to apply a current pulse greater than the nominal current through the thermistor, detect a transient thermistor response to the current pulse, and compare the detected transient thermistor response to an expected transient response. The circuitry may be capable of determining if the thermistor is immersed in a fluid or at least partially located within a fluid-free region based on comparing the detected transient thermistor response to the expected transient response.

First claim

What is claimed is:

1. A method of evaluating a thermistor status, the method comprising:
applying a current pulse to a thermistor positioned to measure the temperature of a fluid;
detecting a transient thermistor response to the current pulse; and
comparing the detected transient response to an expected transient response,
wherein detecting the transient thermistor response comprises measuring at least one of a temperature settling time and a voltage settling time, and
wherein comparing the detected transient thermistor response to the expected transient response comprises comparing the measured settling time to a predetermined threshold settling time.

2. The method of claim 1 , wherein detecting a transient thermistor response to the current pulse comprises measuring an increase in the temperature of the thermistor due to the current pulse, and wherein comparing the detected transient response to an expected transient response comprises comparing a change in the voltage across the thermistor due to the current pulse to a predetermined threshold value.

3. The method of claim 1 , wherein detecting a transient thermistor response to the test current comprises measuring a voltage settling time between the end of the test current and the time at which the voltage across the thermistor increases or decreases to a selected voltage, and wherein comparing the detected transient response to an expected transient response comprises comparing the voltage settling time to a predetermined threshold value.

4. The method of claim 1 , wherein detecting a transient thermistor response to the test current comprises measuring a rate of change of the voltage across the thermistor after the end of the test current, and wherein comparing the detected transient response to an expected transient response comprises comparing the rate of change to a predetermined threshold value.

5. The method of claim 1 , further comprising determining if the thermistor is immersed in the fluid based on comparing the detected transient response to the expected transient response.

6. The method of claim 1 , further comprising determining if the thermistor is at least partially located within a fluid-free region based on comparing the detected transient response to the expected transient response.

7. The method of claim 1 , wherein the thermistor is a negative temperature coefficient (NTC) thermistor.

8. A system for monitoring the temperature of a liquid, the system comprising:
a thermistor in thermal contact with a liquid coolant; and
circuitry configured to measure a temperature of the thermistor by applying a nominal current through the thermistor and detecting a voltage drop across the thermistor;
wherein the circuitry is further configured to apply a current pulse greater than the nominal current through the thermistor, detect a transient thermistor response to the current pulse, and compare the detected transient thermistor response to an expected transient response,
wherein detecting the transient thermistor response to the current pulse comprises measuring at least one of a temperature settling time and a voltage settling time, and
wherein comparing the detected transient thermistor response to the expected transient response comprises comparing the measured settling time to a predetermined threshold settling time.

9. The system of claim 8 , wherein detecting a transient thermistor response to the test current comprises measuring an increase in the temperature of the thermistor due to the current pulse, and wherein comparing the detected transient response to an expected transient response comprises comparing a change in the voltage across the thermistor due to the current pulse to a predetermined threshold value.

10. The system of claim 8 , wherein detecting a transient thermistor response to the test current comprises measuring a voltage settling time between the end of the test current and the time at which the voltage across the thermistor increases or decreases to a selected voltage, and wherein comparing the detected transient response to an expected transient response comprises comparing the voltage settling time to a predetermined threshold value.

11. The system of claim 8 , wherein detecting a transient thermistor response to the test current comprises measuring a rate of change of the voltage across the thermistor after the end of the test current, and wherein comparing the detected transient response to an expected transient response comprises comparing the rate of change to a predetermined threshold value.

12. The system of claim 8 , wherein the circuitry is further configured to determine if the thermistor is immersed in the liquid coolant based on comparing the detected transient response to the expected transient response.

13. The system of claim 8 , wherein the circuitry is further configured to determine if the thermistor is at least partially located within a fluid-free region based on comparing the detected transient response to the expected transient response.

14. The system of claim 8 , wherein the thermistor is a negative temperature coefficient (NTC) thermistor.

15. The system of claim 8 , wherein the circuitry is configured to repeatedly, at a defined interval, apply a current pulse greater than the nominal current through the thermistor, detect a transient thermistor response to the current pulse, and compare the detected transient thermistor response to an expected transient response.

16. The system of claim 8 , wherein the circuitry is configured to apply a current pulse greater than the nominal current through the thermistor, detect a transient thermistor response to the current pulse, and compare the detected transient thermistor response to an expected transient response, in response to an abnormal temperature measurement.

17. The system of claim 12 , wherein the system comprises a plurality of thermistors in thermal contact with the liquid coolant, and wherein the circuitry is further configured to estimate the liquid coolant temperature based on the temperatures of at least two of the thermistors.

18. The system of claim 17 , wherein the circuitry is configured to estimate the liquid coolant temperature by calculating an average of the temperatures of at least two of the thermistors.

19. The system of claim 17 , wherein the circuitry is capable of estimating the liquid coolant temperature based on the temperatures of less than all of the thermistors.

20. The system of claim 19 , wherein the circuitry is configured to estimate the liquid coolant temperature by:
combining temperature data from the plurality of thermistors;
identifying one or more of the plurality of thermistors as non-immersed thermistors;
determining a reduced set of temperature data by excluding temperature data of the non-immersed thermistors; and
calculating an average based on the reduced set of temperature data.

Assignees

• Faraday & Future Inc

Inventors

• Gubel Caio D
• Weicker Phillip John

Classifications

• H01M10/486

  for measuring temperature · CPC title

• G01K7/22 Primary

  the element being a non-linear resistance, e.g. thermistor (G01K7/26 takes precedence) · CPC title

• H01M10/637

  characterised by the use of reversible temperature-sensitive devices, e.g. NTC, PTC or bimetal devices; characterised by control of the internal current flowing through the cells, e.g. by switching (means for preventing undesired use or discharge H01M50/572) · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• F01P11/16 Primary

  concerning coolant temperature (F01P11/20 takes precedence) · CPC title