Washing machine and method of controlling the same using an AC motor

Patent metadata

Field	Value
Publication number	US-10246809-B2
Application number	US-201615011236-A
Country	US
Kind code	B2
Filing date	Jan 29, 2016
Priority date	Jan 30, 2015
Publication date	Apr 2, 2019
Grant date	Apr 2, 2019

Abstract

A washing machine includes an alternating current (AC) motor which generates torque, a clutch assembly which selectively transfers the torque to a rotating tub and a pulsator, a speed detector which detects a rotary speed of the clutch assembly, and a controller configured to repetitively perform operating and stopping the operating of the AC motor based on a predetermined target speed and the rotary speed of the clutch assembly in a spin-drying operation. The controller gradually increases the torque of the AC motor while operating the AC motor.

First claim

What is claimed is:

1. A washing machine comprising:
an alternating current (AC) motor configured to generate torque;
a clutch assembly configured to selectively transfer the torque to a rotating tub and a pulsator;
a speed detector configured to detect a rotary speed of the clutch assembly; and
a controller configured to repetitively perform operating and stopping the operation of the AC motor based on a predetermined target speed and the rotary speed of the clutch assembly during a spin-drying operation,
wherein the controller is configured to gradually increase the torque of the AC motor while operating the AC motor during the spin-drying operation.

2. The washing machine of claim 1 , wherein the controller is configured to control a phase angle of AC power supplied from an external power supply and to supply the AC power controlled in phase angle to the AC motor while operating the AC motor.

3. The washing machine of claim 2 , wherein the controller is configured to supply at least a part of one cycle of an AC current supplied from the external power supply to the AC motor while operating the AC motor.

4. The washing machine of claim 3 , further comprising a driving switch unit configured to conduct or cut off the power supplied from the external power supply to the AC motor.

5. The washing machine of claim 4 , wherein the controller is configured to turn on the driving switch unit for a conduction time in one cycle of the AC power supplied from the external power supply while operating the AC motor.

6. The washing machine of claim 5 , wherein the controller is configured to gradually increase the conduction time while operating the AC motor.

7. The washing machine of claim 1 , wherein the controller is configured to stop the operating of the AC motor when the rotary speed is greater than a sum of the target speed and an allowable error while operating the AC motor.

8. The washing machine of claim 1 , wherein the controller is configured to begin the operating of the AC motor when the rotary speed is smaller than a difference between the target speed and an allowable error while stopping the operating of the AC motor.

9. The washing machine of claim 1 , wherein the target speed varies according to a time in which the spin-drying operation is performed.

10. The washing machine of claim 1 , wherein the speed detector comprises:
a position indicating member configured to rotate together with the clutch assembly; and
a speed sensor configured to detect the position indicating member and output an electric signal corresponding to whether the position indicating member is detected.

11. The washing machine of claim 10 , wherein the controller is configured to warn a user of a failure of the speed sensor when the rotary speed is “0” after the AC motor is operated.

12. The washing machine of claim 10 , wherein the controller is configured to warn a user of omission of the position indicating member when the rotary speed is smaller than a predetermined reference speed after the AC motor is fully operated.

13. A method of controlling a washing machine, comprising:
operating an AC motor that generates torque during a spin-drying operation;
detecting a rotary speed of a clutch assembly that transfers the torque to a rotating tub and a pulsator; and
repetitively performing operating and stopping the operating of the AC motor based on a predetermined target speed and the rotary speed of the clutch assembly during the spin-drying operation,
wherein the operating of the AC motor comprises gradually increasing the torque of the AC motor during the spin-drying operation.

14. The method of claim 13 , wherein the gradually increasing of the torque of the AC motor comprises:
controlling a phase angle of AC power supplied from an external power supply; and
supplying the AC power controlled in phase angle to the AC motor.

15. The method of claim 14 , wherein the supplying of the AC power controlled in phase angle to the AC motor comprises supplying at least a part of one cycle of an AC current supplied from the external power supply to the AC motor.

16. The method of claim 13 , wherein the repetitively performing the operating and stopping of the operating of the AC motor comprises stopping the operating of the AC motor when the rotary speed is greater than a sum of the target speed and an allowable error while operating the AC motor.

17. The method of claim 13 , wherein the repetitively performing the operating and stopping of the operating of the AC motor comprises beginning the operating of the AC motor when the rotary speed is smaller than a difference between the target speed and an allowable error while stopping the operating of the AC motor.

18. The method of claim 13 , wherein the target speed varies according to a time in which the spin-drying operation is performed.

19. The method of claim 13 , further comprising warning a user of a failure of a speed sensor which detects the rotary speed of the clutch assembly when the rotary speed is “0” after the AC motor is operated.

20. The method of claim 13 , further comprising warning a user of a failure of a speed sensor which detects the rotary speed of the clutch assembly when the rotary speed is smaller than a predetermined reference speed after the AC motor is fully operated.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Kim Hyun Oh
• Park Jun Hyun
• Lee Sung Mo

Classifications

• D06F37/40

  for driving the receptacle and an agitator or impeller, e.g. alternatively {(D06F37/304, D06F37/308 take precedence)} · CPC title

• D06F33/02

  Textiles & Paper · mapped topic

• D06F35/005

  Methods for washing, rinsing or spin-drying · CPC title

• D06F37/304 Primary

  Arrangements or adaptations of electric motors · CPC title

• D06F2204/065

  Textiles & Paper · mapped topic